Machine Testing

PE Core Tube Extrusion Line Commissioning Video in Thailand

This video shows the PE Core Tube Extrusion Line during real commissioning in Thailand. It helps clarify the complete production flow, tube forming process, hauling stability, and fixed-length cutting performance, so you can better evaluate the...

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PE Core Tube Extrusion Line Commissioning Video in Thailand
Video Details
Runtime
0:58
Machine
PE Core Tube extrusion process
Focus
PE Core Tube Making Machine
Region
Global
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01 / What You Will See

In This Video

This video shows the PE Core Tube Extrusion Line during real commissioning in Thailand. It helps clarify the complete production flow, tube forming process, hauling stability, and fixed-length cutting performance, so you can better evaluate the line for PE core tube production.

  • Shows real commissioning of a PE Core Tube Extrusion Line in Thailand
  • Helps viewers understand the complete production flow from feeding to cutting
  • Demonstrates stable extrusion, vacuum sizing, servo hauling, and chipless cutting
  • Clarifies key machine configuration for ID 77 mm and ID 152 mm PE core tubes
  • Useful for evaluating whether this line fits PE winding core tube production needs
Technical Points Shown
  • Commissioning test in Thailand — shows the line running at the customer’s site after installation.
  • Full production process — covers material feeding, drying, extrusion, vacuum sizing, hauling, and cutting.
  • Tube size verification — demonstrates production for PE core tubes such as ID 77 mm and ID 152 mm.
  • Operation stability — helps visitors check extrusion consistency, tube forming, servo haul-off performance, and fixed-length chipless cutting.
  • Line integration — shows how the extruder, mold, vacuum tank, haul-off, cutter, dryer, mixer, and chamfering equipment work together.

Process Stages Shown

Extruder Assembly Screw and Barrel Matching Gearbox and Motor Installation Electrical Cabinet Wiring Machine Testing Material Trial Die Connection Downstream Line Integration Pipe Extrusion Test

Materials Covered

ABS PE/HDPE
02 / Machine Data

Specifications In This Video

Configuration points shown or mentioned in the footage.

Machine specifications shown in this video
Parameter Value
Machine Type PE Core Tube Extrusion Line Complete line for PE winding core tube production
Project Location Thailand Commissioning video from an overseas customer site
Raw Material PE Suitable for plastic core tube manufacturing
Tube Inner Diameter ID 77 mm and ID 152 mm Main tube sizes required by the customer
Output Capacity 100–200 kg/h Depends on material, tube size, and production conditions
Extruder Model SJ75/33 Single Screw Extruder Main extrusion unit for PE plasticizing
Screw Diameter 75 mm Designed for stable PE extrusion output
L/D Ratio 33:1 Helps improve plasticizing performance
Main Motor Power 75 kW Permanent magnet synchronous servo motor
Operation Control PLC Touch Screen Control Easy operation and parameter adjustment
Vacuum Calibration Tank 7 meters Used for tube sizing, cooling, and shape stability
Haul-Off Type Three-Caterpillar Servo Haul-Off Provides stable traction for core tube production
Haul-Off Speed 0.2–3 m/min Adjustable according to tube size and output
Cutting Machine Fixed-Length Chipless Cutting Machine Clean cutting without chips
Applicable Cutting Diameter Φ50–200 mm Covers the required PE core tube range
03 / More Detail

About This Video

PE Core Tube Extrusion Line Commissioning Video in Thailand

This video shows the successful commissioning of a PE Core Tube Extrusion Line supplied by QTech-Machinery for a customer in Thailand. The production line is designed for manufacturing PE core tubes used in film rolls, paper rolls, tape rolls, and other winding applications.

In the video, you can see the complete extrusion process, including material feeding, drying, extrusion, vacuum calibration, servo hauling, fixed-length chipless cutting, and chamfering preparation.


Project Background

Customer Location

The project was installed and commissioned in Thailand for an overseas customer requiring stable PE core tube production.

Application

The finished PE core tubes are mainly used as winding cores for:

  • Film rolls
  • Paper rolls
  • Tape rolls
  • Packaging material rolls
  • Industrial roll products

Production Goal

The customer needed a reliable Core Tube Extrusion Line capable of producing different tube sizes with stable output and accurate dimensions.


Video Highlights

Complete Line Operation

PE Core Tube Extrusion Line
The video presents the full PE core tube production process from raw material handling to pipe cutting.

Stable Extrusion Performance

SJ75/33 single screw extruder for PE Core Tube Extrusion Line
The SJ75/33 single screw extruder provides stable plasticizing and consistent output for PE material.

Accurate Tube Forming

7-meter vacuum calibration tank for PE Core Tube Extrusion Line
The PE core tube extrusion mold and 7-meter vacuum calibration tank ensure accurate inner diameter, smooth surface, and stable tube shape.

Smooth Hauling and Cutting

three-caterpillar servo haul-off machine for PE Core Tube Extrusion Line
fixed-length chipless cutting machine  for PE Core Tube Extrusion Line
The three-caterpillar servo haul-off machine works together with the fixed-length chipless cutting machine to achieve continuous and clean cutting.


Main Technical Information

Item Specification
Project Location Thailand
Machine Type PE Core Tube Extrusion Line
Raw Material PE
Tube Inner Diameter 77 mm and 152 mm
Output Capacity 100–200 kg/h
Extruder Model SJ75/33 Single Screw Extruder
Screw Diameter 75 mm
L/D Ratio 33:1
Vacuum Tank Length 7 meters
Haul-Off Type Three-Caterpillar Servo Haul-Off
Cutting Type Fixed-Length Chipless Cutting
Total Installed Power Around 170 kW
Power Supply 380V / 50Hz / 3 Phase

Key Equipment Shown in the Video

Automatic Vacuum Loader and Hopper Dryer

The automatic vacuum loader transfers PE material into the hopper dryer, helping ensure continuous feeding and stable material preparation.

SJ75/33 High-Efficiency Single Screw Extruder

The extruder is equipped with a 75 kW permanent magnet synchronous servo motor and PLC touch screen control. It provides efficient plasticizing and stable extrusion output.

PE Core Tube Extrusion Mold

The mold is designed for PE core tube production with tube sizes including ID 77 mm and ID 152 mm. It supports stable melt distribution and accurate tube forming.

7m Vacuum Calibration Tank

The 7-meter vacuum calibration tank uses spray cooling and vacuum sizing to help maintain tube roundness, dimensional accuracy, and surface quality.

Three-Caterpillar Servo Haul-Off Machine

The servo haul-off machine provides stable traction force and precise speed control, helping ensure continuous production and consistent tube dimensions.

Fixed-Length Chipless Cutting Machine

The chipless cutting machine cuts PE core tubes to the required length without generating chips, improving cleanliness and cutting efficiency.


Production Line Configuration

No. Equipment Function
1 Automatic Vacuum Loader Automatic raw material conveying
2 Hopper Dryer PE material drying
3 SJ75/33 Single Screw Extruder PE plasticizing and extrusion
4 PE Core Tube Extrusion Mold Tube forming
5 7m Vacuum Calibration Tank Vacuum sizing and cooling
6 Three-Caterpillar Servo Haul-Off Stable tube traction
7 Fixed-Length Chipless Cutting Machine Accurate and clean cutting
8 1-Ton Drying Mixer Material mixing and drying
9 Manual Single-Head Chamfering Machine Tube end chamfering

Why Choose QTech-Machinery Core Tube Extrusion Line?

Customized Solution

QTech-Machinery can customize the Core Tube Extrusion Line according to tube diameter, wall thickness, raw material, output requirement, and factory layout.

Stable Output

The complete line is designed for continuous production with stable extrusion, reliable cooling, accurate hauling, and clean cutting.

Suitable for Overseas Projects

This Thailand project demonstrates QTech-Machinery’s ability to support overseas customers with machine supply, commissioning, and technical service.


Conclusion

This video demonstrates the successful commissioning of a PE Core Tube Extrusion Line in Thailand. With stable extrusion performance, accurate tube sizing, servo-controlled hauling, and fixed-length chipless cutting, the line provides an efficient solution for PE core tube production.

QTech-Machinery will continue to provide customized plastic extrusion solutions for customers worldwide, especially for film, paper, tape, and packaging roll core tube applications.

Video Transcript And Notes
This video presents the commissioning of a PE Core Tube Extrusion Line supplied by QTech-Machinery for a customer in Thailand. The line is designed for producing PE plastic core tubes used in film rolls, paper rolls, tape rolls, packaging material rolls, and other winding applications.

At the beginning of the video, the production line is shown running at the customer’s factory after installation. The system includes material feeding and drying equipment, an SJ75/33 single screw extruder, PE core tube extrusion mold, vacuum calibration tank, three-caterpillar servo haul-off machine, fixed-length chipless cutting machine, and auxiliary equipment for material preparation and tube end processing.

The PE material is conveyed and prepared before entering the extruder. The SJ75/33 extruder plasticizes the material and delivers a stable melt flow to the core tube mold. The tube is then formed and enters the 7-meter vacuum calibration tank, where vacuum sizing and water cooling help maintain tube roundness, dimensional accuracy, and surface quality.

After calibration and cooling, the PE core tube is pulled by the three-caterpillar servo haul-off machine. The servo-controlled traction system helps maintain stable line speed and consistent tube dimensions. The tube is then cut to the required length by the fixed-length chipless cutting machine, which provides clean cutting without producing chips.

The video also helps viewers understand the integration of the complete production line. It shows how the extruder, mold, vacuum tank, haul-off machine, cutter, dryer, mixer, and chamfering equipment work together during real production. The project covers PE core tube sizes such as ID 77 mm and ID 152 mm, with an output capacity of approximately 100–200 kg/h depending on production conditions.

This commissioning video is useful for customers who want to evaluate the real operation, equipment configuration, production process, and practical performance of a PE Core Tube Extrusion Line before investing in similar equipment.
Please Note

Every Line Is Voltage And Standard Configured

The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.

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04 / Buyer Questions

Questions This Video Answers

If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.

What does this video show?

It shows the commissioning of a PE Core Tube Extrusion Line at a customer’s factory in Thailand, including extrusion, vacuum sizing, hauling, and fixed-length cutting.

What material is processed on this line?

The line is designed for PE material, used to produce plastic core tubes for film, paper, tape, and other roll winding applications.

What tube sizes are shown or mentioned?

The video and project details cover PE core tubes with inner diameters of 77 mm and 152 mm.

What is the output capacity of this production line?

The output capacity is around 100–200 kg/h, depending on tube size, material condition, and production settings.

What extruder is used in this line?

The line uses an SJ75/33 single screw extruder with a 75 mm screw and 33:1 L/D ratio.

How does the line control tube shape and size?

Tube shape and size are controlled through the extrusion mold and 7-meter vacuum calibration tank, which support vacuum sizing and cooling.

How is the tube pulled during production?

A three-caterpillar servo haul-off machine provides stable traction and speed control for continuous tube production.

How are the tubes cut?

The tubes are cut by a fixed-length chipless cutting machine, which helps achieve clean cuts without producing chips.

Does the video show a complete integrated line?

Yes. The video shows the main line equipment working together, including feeding, drying, extrusion, calibration, hauling, cutting, and auxiliary equipment.

Who is this video useful for?

It is useful for manufacturers who want to evaluate a PE core tube extrusion line for producing winding cores used in film, paper, tape, and packaging roll industries.

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05 / Equipment Shown

Machines In This Video

Model ranges, output in kg/h, and configuration options on the product pages.

Main Machine

Plastic Pipe Extrusion Lines

Full specifications, model comparison, and voltage options on the product page.

View Product Page

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

View Product Page
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Keep Watching

Related Videos

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Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

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Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

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