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Plastic Extrusion And Recycling Line Manufacturer
OEM And ODM ·Voltage Configured ·Full Run Test ·Quote In 24h
Plastic Extrusion And Recycling Line Manufacturer
OEM And ODM ·Voltage Configured ·Full Run Test ·Quote In 24h
This video shows how the PE fuse beads extrusion line works in real production, including material feeding, extrusion, cooling, haul-off, and precision cutting. It helps clarify the machine layout, production process, key configurations, and final bead...
This video shows how the PE fuse beads extrusion line works in real production, including material feeding, extrusion, cooling, haul-off, and precision cutting. It helps clarify the machine layout, production process, key configurations, and final bead quality.
Process Stages Shown
Materials Covered
Configuration points shown or mentioned in the footage.
| Parameter | Value |
|---|---|
| Production Line | PE Fuse Beads Small Tube Extrusion Line For producing PE fuse beads, ironing beads, and DIY craft beads |
| Automatic Feeding System | QX-300 Vacuum feeding for continuous material supply |
| Feeding Capacity | 300 kg/h Stable raw material conveying |
| Extruder Model | SJ45/30 Precision single screw extruder |
| Extrusion Output | 10–40 kg/h Suitable for small tube / fuse beads production |
| Screw Diameter | 45 mm For PE material plasticizing and extrusion |
| L/D Ratio | 30:1 Supports stable melting and extrusion |
| Main Motor Power | 11 kW Permanent magnet servo motor |
| Screw Speed | 0–90 rpm Adjustable speed control |
| Barrel Heating Zones | 4 zones Cast aluminum heating rings |
| Barrel Heating Power | 8.8 kW Stable temperature control |
| Temperature Range | 0–300℃ Adjustable by temperature controller |
| Mould Material | S136H With coating treatment |
| Cooling Water Tank Length | 6000 mm Vacuum cooling and sizing tank |
| Vacuum Control Range | 0 to -50 KPa For stable tube sizing |
| Vacuum Control Accuracy | ±0.1 KPa Precise vacuum adjustment |
| Haul-off Type | Servo Belt Haul-off Stable traction for small tubes |
| Haul-off Belt Width | 80 mm Multi-fiber wear-resistant belt |
| Haul-off Motor | 0.75 kW × 2 Servo motors |
| Cutting Type | Rotary Cutting Flying knife cutting system |
| Cutting Motor | Cutting Motor Servo motor |
| Blade Quantity | 24 blades For high-speed precision cutting |
| Cutting Length | Settable Adjustable according to bead size |
| Control System | Siemens PLC + HMI Easy operation and parameter setting |
| Power Supply | 380V, 50Hz Standard industrial power supply |
This video presents a complete PE Fuse Beads Small Tube Extrusion Line supplied by QTech-Machinery for an overseas customer. The line is designed for producing small PE tubes that are cut into uniform fuse beads, also known as ironing beads, iron beads, melty beads, or DIY craft beads.
The production process includes automatic feeding, precision extrusion, small tube forming, vacuum cooling, servo haul-off, and high-speed rotary cutting.
The overseas customer required a reliable production solution for manufacturing colorful PE fuse beads used in DIY crafts, educational toys, and creative bead art.
The main goal of this project was to achieve stable small tube extrusion and precise cutting performance, ensuring that the final fuse beads have a uniform size, smooth surface, and clean cutting edges.
| Step | Process | Function |
|---|---|---|
| 1 | Automatic Feeding | Transfers raw PE material into the extruder continuously |
| 2 | Plastic Extrusion | Melts and plasticizes PE material through the single screw extruder |
| 3 | Tube Forming | Forms small PE tubes through a precision extrusion mould |
| 4 | Vacuum Cooling & Sizing | Cools and stabilizes the small tube diameter |
| 5 | Servo Haul-off | Pulls the tube steadily at controlled speed |
| 6 | Rotary Cutting | Cuts the tube into uniform fuse beads |
The QX-300 automatic vacuum feeder ensures continuous and stable material feeding, reducing manual operation and improving production consistency.
| Item | Specification |
|---|---|
| Conveying Capacity | 300 kg/h |
| Motor Power | 0.55 kW |
| Conveying Hose Inner Diameter | 38 mm |
| Suction Hose Inner Diameter | 38 mm |
The SJ45/30 precision single screw extruder is the core machine of the line. It provides stable plasticizing and accurate extrusion for PE small tube production.
| Item | Specification |
|---|---|
| Extrusion Output | 10–40 kg/h |
| Screw Diameter | 45 mm |
| L/D Ratio | 30:1 |
| Screw Speed | 0–90 rpm |
| Main Motor | 11 kW Permanent Magnet Servo Motor |
| Barrel Heating Zones | 4 Zones |
| Barrel Heating Power | 8.8 kW |
| Temperature Range | 0–300℃ Adjustable |
| Screw & Barrel Material | 38CrMoALA with Nitriding Treatment |
| Center Height | 1000 ± 50 mm |
The mould is specially designed for small PE tube forming. It ensures uniform material flow, stable tube shape, and high-quality surface finish.
| Item | Specification |
|---|---|
| Mould Material | S136H with Coating Treatment |
| Mandrel Material | S136H with Coating Treatment |
| Sizing Mould Material | Beryllium Copper C17200 |
| Cooling Method | Water Cooling |
The vacuum cooling tank is used to cool and size the extruded small tubes. It helps maintain stable tube diameter and improves product accuracy.
| Item | Specification |
|---|---|
| Tank Size | 6000 × 230 × 235 mm |
| Vacuum Tank |
The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.
If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.
This line is used to produce PE fuse beads, also known as ironing beads, melty beads, or DIY craft beads.
The video shows the complete production process, including material feeding, extrusion, tube forming, vacuum cooling, servo haul-off, and rotary cutting.
The line uses an SJ45/30 precision single screw extruder with a 45 mm screw diameter and 30:1 L/D ratio.
The extrusion output is approximately 10–40 kg/h, depending on material, bead size, and production settings.
The tubes are cooled and sized through a 6000 mm stainless steel vacuum cooling water tank.
The cutting length can be set through the PLC and HMI control system, allowing adjustment according to production requirements.
The line uses a rotary flying knife cutting system with 24 blades for high-speed and precise cutting.
The line uses a dual servo belt haul-off system, which provides stable pulling speed and helps maintain consistent tube dimensions.
Viewers can check bead length consistency, clean cutting edges, smooth surface, and stable tube diameter.
Yes. The line is designed for continuous production with automatic feeding, stable extrusion, vacuum cooling, servo haul-off, and rotary cutting.
Model ranges, output in kg/h, and configuration options on the product pages.
Full specifications, model comparison, and voltage options on the product page.
View Product PageFull specifications, model comparison, and voltage options on the product page.
View Product PageShare your output target in kg/h, product size range in mm, raw material, and destination country. We map every parameter shown here to your project and reply with drawings and a quotation within 24 hours.
More footage from our workshop, machine testing, packing, and installation reference.
Seen a machine that matches what you need, or want a different configuration? Send what you have. Maggie replies personally within 24 hours with real configuration details and a clear next step.
Maggie
Machinery Sales, QTech Machinery
Replies within 24 hoursEvery message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, not a brochure.
Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.
Maggie
Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.
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