Machine Testing

Φ20–Φ110mm PE/HDPE Pipe Extrusion Line Running Test Video

This video gives a clear look at the Φ20–Φ110mm PE pipe extrusion line in operation, helping customers understand the main machine configuration, production process, pipe forming performance, cooling system, hauling, cutting, and final pipe handling. It...

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Φ20–Φ110mm PE/HDPE Pipe Extrusion Line Running Test Video
Video Details
Runtime
1:41
Machine
HDPE pipe extrusion process
Focus
HDPE Pipe Extrusion Line in customer's factory
Region
Global
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01 / What You Will See

In This Video

This video gives a clear look at the Φ20–Φ110mm PE pipe extrusion line in operation, helping customers understand the main machine configuration, production process, pipe forming performance, cooling system, hauling, cutting, and final pipe handling. It is useful for evaluating whether this PE pipe production line fits similar pipe manufacturing requirements.

  • Shows the complete Φ20–Φ110mm PE pipe extrusion process from feeding to stacking.
  • Helps customers understand the key machine configuration, including extruder, mould, vacuum tank, haul-off, and cutter.
  • Demonstrates stable pipe forming, cooling, hauling, and chipless cutting performance.
  • Provides a practical reference for selecting a PE/HDPE pipe production line for similar applications.
  • Highlights QTech-machinery’s complete solution capability for customized plastic pipe extrusion projects.
Technical Points Shown
  • Shows the complete line running test from material feeding, extrusion, pipe forming, cooling, hauling, cutting, to final stacking.
  • Demonstrates pipe forming and sizing through the three-layer PE pipe mould and 9-meter vacuum calibration tank.
  • Shows spray cooling performance through the stainless steel vacuum tank and two 6-meter spray cooling tanks.
  • Highlights servo haul-off operation for stable traction and synchronized pipe movement.
  • Demonstrates high-speed chipless cutting for clean pipe ends and reduced material waste.
  • Shows the integration of the meter weight control system for more accurate pipe weight and stable extrusion output.
  • Helps customers check the overall machine layout, operation flow, and connection between each unit before choosing a similar PE pipe production line.

Process Stages Shown

Extruder Assembly Machine Testing Die Connection Pipe Extrusion Test

Materials Covered

PE/HDPE PP PPR
02 / Machine Data

Specifications In This Video

Configuration points shown or mentioned in the footage.

Machine specifications shown in this video
Parameter Value
Pipe Diameter Range Φ20–Φ110mm Suitable for multiple PE/HDPE pipe sizes
Suitable Material PE / HDPE For water supply, irrigation, and general plastic pipe applications
Production Capacity 150–320kg/h Depends on pipe size, wall thickness, and material formulation
Main Extruder SJ50/38 Single Screw Extruder High-efficiency extrusion for main pipe layer
Main Extruder Motor Power 55kW Permanent magnet motor
Co-Extruder SJ45/33 Single Screw Extruder Used for double-layer/co-extrusion pipe production
Co-Extruder Motor Power 15kW Supports stable co-extrusion
Color Line Extruder SJ25/25 Co-Extruder For color marking line on PE pipe
Color Line Extruder Motor Power 1.5kW Small co-extruder for marking stripe
Pipe Mould Φ20–Φ110mm Three-Layer PE Pipe Mould Supports 20, 25, 32, 40, 50, 63, 75, 90, 110mm
Meter Weight Control Double-Layer Meter Weight Control System Helps improve pipe weight accuracy and reduce material waste
Vacuum Calibration Tank 9m Stainless Steel Vacuum Tank For pipe sizing and initial cooling
Spray Cooling Tank 6m Spray Cooling Tank × 2 For further pipe cooling
Haul-Off Machine Three-Caterpillar Servo Haul-Off Stable traction for Φ20–Φ110mm pipes
Haul-Off Speed 0.1–25m/min Adjustable according to pipe size and production speed
Cutting Machine High-Speed Chipless Cutting Machine Clean cutting without chips
Max Cutting Thickness 8mm Suitable for pipe wall thickness within this range
Pipe Stacker 4m Turnover Type Stacker For final pipe unloading and collection
Installed Power Approx. 150kW Complete line installed power
Power Supply 380V / 50Hz / 3 Phase Can be customized according to local requirements
Operation Direction Right to Left Can be arranged according to workshop layout
03 / More Detail

About This Video

Φ20–Φ110mm PE Pipe Extrusion Line Video Introduction

Φ20–Φ110mm PE Pipe Extrusion Line
This video introduces a complete Φ20–Φ110mm PE Pipe Extrusion Line supplied by QTech-Machinery for an overseas customer. The line is designed for producing PE pipes in multiple specifications with stable output, accurate pipe weight control, smooth forming and efficient operation.

Through this video, viewers can see the complete PE pipe production process, including automatic feeding, drying, high-efficiency single-screw extrusion, co-extrusion, meter weight control, pipe mould forming, vacuum calibration, spray cooling, servo haul-off, chipless cutting and pipe stacking. The project demonstrates QTech-Machinery’s ability to deliver a customized plastic pipe production solution for different pipe sizes and market applications.

Project Background

Customer Requirement

The customer needed a reliable PE pipe production line capable of covering a wide pipe diameter range from Φ20mm to Φ110mm. The line needed to support multiple pipe specifications while maintaining stable output, accurate pipe weight and smooth pipe forming.

Key requirements included:

  • Production of Φ20–Φ110mm PE pipes
  • Output capacity of approximately 150–320 kg/h
  • Accurate pipe meter weight control
  • Smooth pipe forming and stable dimensions
  • Easy operation and maintenance
  • Support for multiple pipe specifications
  • Reliable continuous production
  • Complete downstream equipment for cutting and stacking

Pipe Size Range

The customer required the production line to support the following pipe sizes:

Pipe Diameter Application Reference
20 mm Small-diameter water pipe or cable protection pipe
25 mm Plumbing, irrigation or protection pipe
32 mm Water delivery and utility pipe
40 mm Construction and agricultural pipe
50 mm General PE pipe applications
63 mm Irrigation and infrastructure pipe
75 mm Medium-size PE pipe production
90 mm Municipal and industrial pipe
110 mm Larger PE pipe for infrastructure applications

QTech-Machinery Solution

Complete Turnkey PE Pipe Production Line

QTech-Machinery provided a complete PE pipe extrusion solution covering the full production workflow. The supplied system includes automatic feeding, drying, extrusion, co-extrusion, meter weight control, mould, vacuum calibration, spray cooling, servo haul-off, chipless cutting and pipe stacking.

This complete configuration helps the customer improve production stability, reduce manual operation and achieve consistent pipe quality across different diameter specifications.

Key Machine Configuration

Machine / Section Specification Function
Automatic Vacuum Loader QX-800 Feeds raw material automatically to the main extruder
QX-800 Conveying Capacity 450 kg/h Supports continuous material supply
QX-800 Motor Power 1.5 kW Provides stable feeding power
Hopper Dryer QX-75 Dries raw material before extrusion
QX-75 Loading Capacity 75 kg Suitable for main material drying
QX-75 Heating Power 7.5 kW Provides heat for moisture removal
Auxiliary Vacuum Loader QX-300 Feeds material to the co-extruder
QX-300 Conveying Capacity 300 kg/h Supports auxiliary material feeding
QX-300 Motor Power 0.75 kW Provides stable auxiliary feeding
Auxiliary Hopper Dryer QX-50 Dries auxiliary or marking material
QX-50 Loading Capacity 50 kg Suitable for co-extrusion material preparation
QX-50 Heating Power 6.5 kW Provides drying heat
Main Extruder SJ50/38 High-Efficiency Single Screw Extruder Main plasticizing and extrusion for PE pipe production
Main Extrusion Capacity 150–300 kg/h Supports stable medium-output pipe production
Main Motor Power 55 kW permanent magnet motor Provides efficient extrusion power
Screw Diameter 50 mm Suitable for Φ20–Φ110mm PE pipe production
Screw L/D Ratio 38:1 Improves plasticizing efficiency and melt uniformity
Screw Speed 0–110 rpm Adjustable for different pipe sizes and outputs
Screw & Barrel Material 38CrMoALA with nitriding treatment Improves wear resistance and service life
Barrel Heating Zones 5 zones Supports precise temperature control
Barrel Heating Power 27 kW Provides stable heating for PE processing
Cooling Method Air cooling Maintains proper barrel temperature
Gearbox High-torque gearbox Supports stable extrusion under load
Inverter ABB inverter Enables reliable speed control
Electrical Components Schneider contactors, indicators and buttons Improves electrical reliability and operation safety
Co-Extruder SJ45/33 Single Screw Co-Extruder Supports marking line or co-extrusion layer
Co-Extrusion Capacity 10–50 kg/h Suitable for color marking or auxiliary material extrusion
Co-Extruder Motor Power 15 kW Provides stable co-extrusion power
Co-Extruder Screw Diameter 45 mm Supports auxiliary extrusion requirements
Co-Extruder L/D Ratio 33:1 Provides reliable plasticizing
Co-Extruder Screw Speed 0–110 rpm Adjustable for different co-extrusion needs
Co-Extruder Heating Zones 4 zones Supports temperature control
Co-Extruder Heating Power 12 kW Provides stable barrel heating
Co-Extruder Cooling Air cooling Maintains processing temperature
Co-Extruder Gearbox Guomao gearbox Supports reliable operation
Co-Extruder Inverter ABB inverter Provides speed adjustment
Downstream System Meter weight control, mould, vacuum calibration, spray cooling, servo haul-off, chipless cutting and stacking Completes pipe forming, cooling, cutting and collection

What Visitors Can See in the Video

Complete PE Pipe Production Workflow

The video shows the complete production process from raw material feeding and drying to extrusion, sizing, cooling, hauling, cutting and stacking. It helps buyers understand how a full PE pipe line operates in real factory conditions.

Automatic Feeding and Drying

The QX-800 and QX-300 vacuum loaders provide automatic material conveying for the main extruder and co-extruder. The QX-75 and QX-50 hopper dryers prepare the raw material before extrusion, helping improve processing stability and final pipe quality.

High-Efficiency Main Extrusion

The SJ50/38 high-efficiency single screw extruder is the core of the production line. With a 55 kW permanent magnet motor, 38:1 L/D ratio and 0–110 rpm screw speed, it is designed for stable PE plasticizing and efficient pipe production.

Co-Extrusion for Pipe Marking

The SJ45/33 co-extruder supports auxiliary extrusion, such as color marking lines or co-extruded layers. This helps manufacturers improve product identification and meet different market requirements.

Meter Weight Control

The line includes a meter weight control system to help maintain accurate pipe weight per meter. This is important for reducing material waste, stabilizing product quality and controlling production cost.

Vacuum Calibration and Spray Cooling

After extrusion and mould forming, the pipe passes through vacuum calibration and spray cooling systems. These sections help maintain pipe roundness, outer diameter accuracy, surface quality and dimensional stability.

Servo Haul-Off, Chipless Cutting and Stacking

The servo haul-off system pulls the pipe steadily through the production line. The chipless cutting machine provides clean cutting without generating chips, while the stacking system organizes finished pipes for collection and packaging.

Main Value of This Video

For PE Pipe Manufacturers

This video provides a practical reference for manufacturers planning to produce PE pipes from 20mm to 110mm. It shows the complete configuration needed for multi-size pipe production with stable output and efficient operation.

For Irrigation and Infrastructure Pipe Producers

The line is suitable for producing PE pipes used in agricultural irrigation, municipal engineering, construction and industrial applications. The video helps buyers evaluate machine configuration and production workflow before investment.

For Buyers Comparing Turnkey Lines

Project buyers can use this video to review the line structure, automation level, extrusion capacity, material handling system and downstream equipment before choosing a similar extrusion solution.

Application Areas

Application Description
Agricultural Irrigation PE pipes for farmland water delivery and irrigation systems
Cable Protection PE pipes for protecting electrical or communication cables
Construction and Infrastructure Plastic pipes for building and infrastructure projects
Municipal Engineering PE pipes for public utility and municipal systems
Industrial Applications PE pipes for industrial fluid transport or protection
Industrial Straw Production Customized plastic extrusion applications depending on product requirements
Water Supply Systems PE pipes for general water transportation

Customization Options

Custom Item Available Configuration
Pipe Diameter Range Customized according to required pipe sizes
Raw Material PE/HDPE, PP, PPR and related formulations
Output Capacity Extruder model selected according to kg/h target
Screw Design Optimized according to material and product application
Co-Extrusion Optional co-extruder for marking line or multi-layer pipe
Meter Weight Control Available for accurate pipe weight control
Pipe Mould Customized according to pipe diameter and wall thickness
Vacuum Calibration Tank configuration matched to pipe size and speed
Spray Cooling Cooling length and water system customized
Haul-Off System Servo haul-off selected according to pipe size
Cutting System Chipless cutting for clean and efficient pipe cutting
Stacking System Customized according to pipe length and production layout
Voltage Configured according to local power supply
Factory Layout Line direction and machine arrangement customized

Why This Project Matters

This project demonstrates QTech-Machinery’s capability to provide a complete and customized PE pipe extrusion line for overseas customers. The line integrates automatic feeding, drying, high-efficiency extrusion, co-extrusion, meter weight control, calibration, cooling, haul-off, cutting and stacking into one coordinated production system.

It also reflects QTech-Machinery’s engineering approach: each extrusion line is configured based on the buyer’s raw material, pipe diameter range, target output, local voltage and workshop layout.

Conclusion

This video presents a complete Φ20–Φ110mm PE Pipe Extrusion Line designed for producing multiple PE pipe sizes with stable output, accurate pipe weight control and efficient operation. It highlights the main equipment configuration, technical features and production workflow, helping viewers understand how QTech-Machinery supports global customers with customized plastic pipe extrusion solutions.

For manufacturers planning to produce PE pipes for irrigation, cable protection, municipal engineering, construction or industrial applications, this project video provides a useful reference for selecting the right extrusion line configuration and evaluating a reliable turnkey machinery supplier.

Video Transcript And Notes
This video presents a working demonstration of the Φ20–Φ110mm PE pipe extrusion line for PE and HDPE pipe production. The full production process is shown clearly, from automatic material feeding and drying to extrusion, pipe mould forming, vacuum calibration, spray cooling, servo haul-off, chipless cutting, and final pipe stacking.

At the beginning of the line, PE raw material is delivered into the extrusion system through the automatic vacuum feeding and hopper drying units. The main extrusion section uses an SJ50/38 high-efficiency single screw extruder, together with an SJ45/33 co-extruder and an SJ25/25 color line extruder. This configuration supports three-layer PE pipe production and color marking line extrusion.

The molten PE material enters the Φ20–Φ110mm three-layer pipe mould, where the pipe is formed. The pipe then passes through a 9-meter stainless steel vacuum calibration tank for accurate sizing and initial cooling. After calibration, the pipe continues through two 6-meter spray cooling tanks to ensure stable cooling and pipe shape.

The video also shows the operation of the three-caterpillar servo haul-off machine, which provides stable and synchronized traction for different pipe diameters. After hauling, the pipe is cut by a high-speed chipless cutting machine, producing smooth pipe ends without cutting chips. Finally, the finished pipe is transferred to a 4-meter turnover type pipe stacker for collection.

This video helps visitors understand the complete structure, operation process, and key configuration of a PE/HDPE pipe production line. It is especially useful for customers who are planning to produce PE water supply pipes, irrigation pipes, drainage pipes, or other plastic pipe products within the Φ20–Φ110mm diameter range.
Please Note

Every Line Is Voltage And Standard Configured

The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.

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04 / Buyer Questions

Questions This Video Answers

If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.

What pipe size range does this video show?

The video shows a Φ20–Φ110mm PE pipe extrusion line, suitable for producing different PE/HDPE pipe diameters within this range.

What main machines are included in the production line?

The line includes automatic feeding, drying, single screw extruders, three-layer pipe mould, meter weight control system, vacuum calibration tank, spray cooling tanks, servo haul-off, chipless cutter, and pipe stacker.

Does the video show the complete production process?

Yes. It shows the full process from raw material feeding, extrusion, pipe forming, vacuum sizing, spray cooling, hauling, cutting, to final pipe stacking.

What type of extruder is used in this PE pipe line?

The main extruder shown is an SJ50/38 high-efficiency single screw extruder, with additional co-extruders for multi-layer pipe and color marking line.

Can this line produce multi-layer PE pipes?

Yes. The video shows a three-layer PE pipe mould and co-extrusion configuration, which can be used for multi-layer PE pipe production.

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05 / Equipment Shown

Machines In This Video

Model ranges, output in kg/h, and configuration options on the product pages.

Main Machine

Plastic Pipe Extrusion Lines

Full specifications, model comparison, and voltage options on the product page.

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Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Related Videos

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Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

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Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, not a brochure.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

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