Machine Testing

Enhance Your Production: Discover the Advanced Core Tube Extrusion Line by QTech-Machinery

This video provides an in-depth look at the Core Tube Extrusion Line by QTech-Machinery, highlighting its features, efficiency, and applications in various industries. Discover how this cutting-edge solution can optimize your production process.

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Enhance Your Production: Discover the Advanced Core Tube Extrusion Line by QTech-Machinery
Video Details
Runtime
0:55
Machine
Core pipe extrusion process
Focus
Core pipe extrusion line
Region
Global
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01 / What You Will See

In This Video

This video provides an in-depth look at the Core Tube Extrusion Line by QTech-Machinery, highlighting its features, efficiency, and applications in various industries. Discover how this cutting-edge solution can optimize your production process.

  • Learn how the Core Tube Extrusion Line enhances production efficiency with high throughput and precision.
  • Discover the advanced features of the SJ75/33 High-Speed Single Screw Extruder.
  • Understand the energy-saving benefits and customizable options available for different production needs.
  • See how Siemens PLC control systems provide user-friendly operation and precise control.
  • Explore the versatile applications of PE core tubes in various industrial sectors.
Technical Points Shown
  • Testing: The extrusion line undergoes rigorous testing to ensure all components function seamlessly, focusing on performance and reliability.
  • Production: Demonstrates high-speed extrusion capabilities with consistent output quality, minimizing material wastage.
  • Inspection: Features an automated system for real-time monitoring of tube dimensions and quality, ensuring compliance with industry standards.
  • Operation: Highlights the intuitive Siemens PLC interface for easy operation and adjustment of production parameters.
  • Integration: Shows how the extrusion line can be integrated into existing production facilities, enhancing workflow without significant downtime.

Process Stages Shown

Extruder Assembly Screw and Barrel Matching Electrical Cabinet Wiring Machine Testing Material Trial Die Connection Downstream Line Integration Pipe Extrusion Test

Materials Covered

ABS PE/HDPE
02 / Machine Data

Specifications In This Video

Configuration points shown or mentioned in the footage. Scroll sideways on mobile to see the full table.

Machine specifications shown in this video
Parameter Value Notes
Production Capacity 250 kg/h Optimizes throughput for efficient production
Extruder Type SJ75/33 Single Screw High-speed and high-efficiency
Motor Power 75 kW Permanent Magnet Synchronous Servo Motor
Screw Diameter 75 mm Length-to-Diameter ratio of 33:1
Heating Zones 5 Total heating power of 27.5 kW
Cooling System Fan cooling 5 cooling zones for effective temperature control
Vacuum Calibration Tank 7 meters Ensures precise shaping and dimensional accuracy
Control System Siemens PLC Equipped with a user-friendly touch screen
Material Compatibility PE Specifically designed for polyethylene tubes
Customization Options Available Configurations can be tailored to specific needs
03 / More Detail

About This Video

The Core Tube Extrusion Line by QTech-Machinery is a state-of-the-art solution designed for the efficient production of polyethylene (PE) core tubes. Engineered to meet the highest standards of precision and performance, this extrusion line is ideal for manufacturers seeking to enhance their production capabilities.

Product Features

High Efficiency: Capable of producing 100-200kg per hour, optimizing throughput and reducing production time.
Precision Engineering: Features advanced single screw extruder technology for consistent quality and minimal material wastage.
Energy-Efficient Design: Incorporates energy-saving components and systems to lower operational costs.
Customizable Options: Available in various configurations to meet specific production needs and facility requirements.

Application Scenarios

The Core Tube Extrusion Line is perfect for industries involved in the manufacture of PE core tubes, such as packaging, construction, and industrial applications. Its versatility and efficiency make it suitable for both large-scale production and specialized manufacturing processes.

Video Transcript And Notes
Introduction:

Overview of the Core Tube Extrusion Line by QTech-Machinery.
Highlights the seamless integration of high-speed extrusion and precision control.
Machine Specifications:

Production capacity of 100-200 kg/h.
Equipped with an SJ75/33 High-Speed Single Screw Extruder.
Features a 75 kW Permanent Magnet Synchronous Servo Motor.
Includes a 7-meter vacuum calibration tank for accurate shaping.
Operational Insights:

Siemens PLC control system with a touch screen for easy operation.
Demonstrates energy efficiency and customizable configurations.
Real-time monitoring and automated inspection ensure quality and compliance.
Applications:

Suitable for producing high-quality PE core tubes.
Discusses potential industrial applications and benefits.
Integration and Customization:

Easy integration into existing production lines.
Customization options to meet specific industrial requirements.
Conclusion:

Recap of the main benefits and features.
Encouragement to explore how this solution can optimize production processes.
Please Note

Every Line Is Voltage And Standard Configured

The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.

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04 / Buyer Questions

Questions This Video Answers

If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.

What is the production capacity of the Core Tube Extrusion Line?

The production capacity ranges from 100 to 200 kg/h, making it suitable for high-volume manufacturing needs.

How does the control system enhance the operation of the extrusion line?

The Siemens PLC control system offers a user-friendly touch screen interface, allowing for precise adjustments and monitoring of production parameters.

Can the extrusion line handle different materials?

Yes, it is specifically designed for PE core tube production but offers customization options for other materials.

What are the key features that ensure product quality?

The line includes a vacuum calibration tank for precise shaping and an automated inspection system for real-time quality monitoring.

Is it possible to integrate this extrusion line into existing production setups?

Yes, the design allows for easy integration into current facilities, enhancing production efficiency without significant downtime.

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05 / Equipment Shown

Machines In This Video

Model ranges, output in kg/h, and configuration options on the product pages.

Main Machine

Plastic Pipe Extrusion Lines

Full specifications, model comparison, and voltage options on the product page.

View Product Page

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

View Product Page
Match This Setup

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Share your output target in kg/h, product size range in mm, raw material, and destination country. We map every parameter shown here to your project and reply with drawings and a quotation within 24 hours.

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06 / Configuration Request

Build A Line Like This With Maggie

Seen a machine that matches what you need, or want a different configuration? Send what you have. Maggie replies personally within 24 hours with real configuration details and a clear next step.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, not a brochure.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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