Machine Introduction

PVC compounding pelletizing line

This video shows the complete working process of the SJZ65/132 PVC hot cutting pelletizing line, from material mixing and conical twin screw extrusion to die face hot cutting, pneumatic conveying, cyclone separation, screening, and final pellet...

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PVC compounding pelletizing line
Video Details
Runtime
0:56
Machine
PVC pelletizing extrusion line
Focus
PVC Pelletizing Line Manufacturer | PVC Granulation & Compounding Extrusion Line
Region
Global
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01 / What You Will See

In This Video

This video shows the complete working process of the SJZ65/132 PVC hot cutting pelletizing line, from material mixing and conical twin screw extrusion to die face hot cutting, pneumatic conveying, cyclone separation, screening, and final pellet collection.

It helps customers clearly understand the equipment layout, main machine configuration, and production flow before choosing a PVC pelletizing line or PVC compounding pelletizing line.

  • Shows the complete process of a PVC hot cutting pelletizing line, from mixing to final pellet collection.
  • Helps visitors understand the layout and key configuration of the SJZ65/132 conical twin screw extruder line.
  • Highlights important specifications such as mixer volume, extruder output, screw size, and cutting system.
  • Demonstrates how pneumatic conveying, cyclone separation, and screening work together after pelletizing.
  • Useful for customers comparing PVC pelletizing line solutions before making a purchase decision.
Technical Points Shown
  • Shows the complete trial running process of the SJZ65/132 PVC hot cutting pelletizing line before delivery.
  • Demonstrates continuous production from PVC powder mixing, twin screw extrusion, die face hot cutting, air conveying, cooling, screening, and final storage.
  • Displays the operation of the SRL-Z300/600 heating and cooling mixer, including material preparation before extrusion.
  • Shows the SJZ65/132 conical twin screw extruder running with stable screw rotation and melt discharge.
  • Demonstrates the die face hot cutting system, including pellet cutting at the die head and immediate air conveying.
  • Shows the integration of three-stage pneumatic conveying, cyclone separation silos, drying fan, vibrating screen, and finished product silo.
  • Displays pellet cooling and air-material separation through multiple cyclone silos.
  • Shows final pellet screening by vibrating screen to remove oversized or unqualified granules.
  • Demonstrates finished PVC pellets being collected into the storage silo for packaging or further processing.
  • Helps customers inspect the real machine layout, line connection, production flow, and running condition before shipment.

Process Stages Shown

Extruder Assembly Screw and Barrel Matching Gearbox and Motor Installation Electrical Cabinet Wiring Machine Testing Material Trial Die Connection Downstream Line Integration Pelletizing Test

Materials Covered

PVC
02 / Machine Data

Specifications In This Video

Configuration points shown or mentioned in the footage.

Machine specifications shown in this video
Parameter Value
Production Line SJZ65/132 PVC Hot Cutting Pelletizing Line Complete PVC pelletizing extrusion line
Main Application PVC compound granules production Suitable for soft PVC, rigid PVC and PVC cable compounds
Mixer Model SRL-Z300/600 High-speed heating and cooling mixer
Heating Mixer Volume 300 L For hot mixing of PVC powder and additives
Cooling Mixer Volume 600 L For cooling mixed PVC compound
Mixer Motor Power 55 kW / 11 kW Heating mixer / cooling mixer
Extruder Model SJZ65/132 Conical twin screw extruder
Screw Diameter Φ65/132 mm Designed for PVC compounding and extrusion
Extruder Output 230–260 kg/h Approx. 4–6.2 tons per 24 hours
Pelletizing Method Die Face Hot Cutting Suitable for PVC hot cutting pelletizing
Cutting Blade Quantity 2 pcs Cr12 tool steel blades
Cutter Motor Power 2.2 kW Controlled by Yaskawa inverter
Pneumatic Conveying System 3 stages For pellet conveying and cooling
Conveying Fan Power 3 kW × 3 sets Three-stage air conveying
Drying Fan Power 1.5 kW × 1 set Assists pellet drying and cooling
03 / More Detail

About This Video

SJZ65/132 PVC Hot Cutting Pelletizing Line Video Introduction

SJZ65/132 PVC Hot Cutting Pelletizing Line
This video presents a complete SJZ65/132 PVC hot cutting pelletizing line supplied by QTech-Machinery for an overseas customer. The production line is designed for stable PVC compound granules production, covering material loading, high-speed mixing, conical twin screw extrusion, hot cutting pelletizing, pneumatic conveying, cyclone separation, screening and final pellet storage.

As a reliable PVC pelletizing extrusion line, this system is suitable for processing soft PVC, rigid PVC, PVC cable compounds, pipe materials, profile materials and other PVC compound applications.


Project Background

Overseas Customer Requirement

The overseas customer required a complete and efficient PVC granulation line for continuous PVC compound pellet production. The main goal was to achieve stable extrusion output, uniform pellet size, smooth material conveying and reliable final pellet screening.

QTech-Machinery Solution

Based on the customer’s production requirements, QTech-Machinery provided a full PVC compounding pelletizing line equipped with an SJZ65/132 conical twin screw extruder and a PVC hot cutting pelletizing die. The complete line helps the customer improve production efficiency and reduce manual handling during PVC granules production.


Complete Line Configuration

Section Equipment Main Function
Material Feeding Spiral Loader Automatically feeds PVC powder and additives into the mixer
Mixing System SRL-Z300/600 High-Speed Mixer Unit Completes heating mixing and cooling mixing for PVC compounds
Extrusion System SJZ65/132 Conical Twin Screw Extruder Plasticizes and extrudes PVC compound materials
Pelletizing System PVC Hot Cutting Pelletizing Die Cuts the PVC melt into uniform pellets by die face hot cutting
Conveying System Three-Stage Pneumatic Conveying System Transfers and cools hot cut PVC pellets
Separation System Cyclone Separation Silos Separates PVC pellets from conveying airflow
Screening System Vibrating Screen Screens final pellets and removes oversized or irregular granules
Storage System Finished Product Storage Silo Collects and stores finished PVC compound pellets

Key Equipment Highlights

Spiral Loader

Spiral Loader for PVC compounding pelletizing line
The spiral loader is used for automatic raw material feeding before mixing. It reduces manual feeding work and improves production continuity.

Item Specification
Loading Capacity 1000 kg/h
Material Box Capacity 150 kg
Feeding Pipe Diameter 114 mm
Motor Power 2.2 kW
Feeding Method Spiral screw conveying

SRL-Z300/600 High-Speed Heating and Cooling Mixer

SRL-Z300/600 High-Speed Heating and Cooling Mixer for PVC compounding pelletizing line
The SRL-Z300/600 mixer unit is used for PVC powder, additives, stabilizers and fillers mixing. It includes both heating mixing and cooling mixing functions.

Item Specification
Mixer Model SRL-Z300/600
Total Volume 300 L / 600 L
Effective Volume 200 L / 350 L
Motor Power 55 kW / 11 kW
Production Capacity 0–600 kg/h
Inner Wall Material 304 stainless steel
Cooling Method Water cooling

SJZ65/132 Conical Twin Screw Extruder

SJZ65/132 Conical Twin Screw Extruder for PVC compounding pelletizing line
The SJZ65/132 extruder is the main machine of this PVC twin screw pelletizing line. It is specially designed for PVC compounding, plasticizing and extrusion.

Item Specification
Extruder Model SJZ65/132
Screw Diameter Φ65/132 mm
Screw Working Length 1430 mm
Screw Speed 1–35 rpm
Screw and Barrel Material 38CrMoAlA
Surface Treatment Nitriding and hard chrome plating
Main Motor Power 37 kW
Heating Power 24 kW
Output Capacity 230–260 kg/h

PVC Hot Cutting Pelletizing Die

PVC Hot Cutting Pelletizing Die for PVC compounding pelletizing line
The hot cutting die cuts the PVC melt directly at the die face, helping produce uniform and clean PVC pellets.

Item Specification
Pelletizing Method Die face hot cutting
Die Material ZG40Cr
Cutting Blade Quantity 2 pcs
Cutting Blade Material Cr12 tool steel
Cutting Motor Power 2.2 kW
Speed Control Yaskawa inverter

Pneumatic Conveying and Cyclone Separation System

Pneumatic Conveying and Cyclone Separation System for PVC compounding pelletizing line
After hot cutting, the PVC pellets are conveyed and cooled through a three-stage pneumatic conveying system. Cyclone silos separate the pellets from airflow before screening or storage.

Item Specification
Conveying Stages 3 stages
Conveying Fan Power 3 kW × 3 sets
Drying Fan Power 1.5 kW × 1 set
Air Pipe Material 201 stainless steel
Cyclone Silo Quantity 3 sets
Cyclone Silo Capacity 500 kg

Vibrating Screen and Finished Product Silo

Vibrating Screen and Finished Product Silo for PVC compounding pelletizing line
The vibrating screen removes oversized or irregular pellets, while the finished product silo stores final PVC compound granules.

Item Specification
Vibrating Screen Length 2.5 m
Vibrating Motor Power 0.2 kW × 2 sets
Screening Function Pellet size classification
Finished Silo Capacity 600 kg
Finished Silo Material 201 stainless steel

Production Process Shown in the Video

Step 1: Raw Material Feeding

PVC powder and additives are fed into the high-speed mixer through the spiral loader.

Step 2: Heating and Cooling Mixing

The SRL-Z300/600 mixer completes high-speed hot mixing and cooling mixing to prepare uniform PVC compound materials.

Step 3: Conical Twin Screw Extrusion

The mixed material enters the SJZ65/132 conical twin screw extruder for plasticizing and stable extrusion.

Step 4: Hot Cutting Pelletizing

The PVC melt is cut at the die face by the hot cutting pelletizing system, forming uniform PVC pellets.

Step 5: Pneumatic Conveying and Cooling

The hot cut pellets are transferred and cooled through the three-stage pneumatic conveying system.

Step 6: Cyclone Separation

The cyclone separation silos separate PVC pellets from the airflow and prepare the material for screening.

Step 7: Final Screening and Storage

The vibrating screen removes irregular pellets, and the finished product silo collects the final PVC compound granules.


Application Fields

This PVC hot cutting pelletizing line can be widely used for different PVC compound materials.

Application Description
PVC Cable Compounds For wire and cable insulation or sheathing materials
Soft PVC Granules For flexible PVC products and plasticized PVC compounds
Rigid PVC Granules For pipe, profile and fitting materials
PVC Pipe Materials For PVC pipe extrusion raw materials
PVC Profile Materials For window profile and construction material compounds
PVC Shoe Sole Materials For soft PVC sole compound production

Advantages of This PVC Pelletizing Line

Stable Extrusion Performance

The SJZ65/132 conical twin screw extruder provides stable plasticizing and extrusion for PVC compound materials.

Uniform Pellet Quality

The die face hot cutting system ensures consistent pellet shape and size.

Complete Production Process

The line integrates feeding, mixing, extrusion, pelletizing, conveying, cooling, separation, screening and storage.

Efficient Material Handling

The pneumatic conveying system reduces manual transfer and improves production efficiency.

Suitable for Multiple PVC Compounds

This line can be used for soft PVC, rigid PVC, cable compounds, pipe materials and profile compounds.


Conclusion

This video demonstrates a complete SJZ65/132 PVC hot cutting pelletizing line delivered by QTech-Machinery to an overseas customer. With the combination of high-speed mixing, conical twin screw extrusion, die face hot cutting, pneumatic conveying, cyclone separation and final screening, the line provides a reliable solution for PVC compound granules production.

For customers looking for a professional PVC pelletizing line, PVC granulation line, PVC compounding pelletizing line or PVC pelletizing extrusion line, QTech-Machinery can provide customized equipment configuration and complete turnkey production line solutions.

Video Transcript And Notes
This video demonstrates the complete operation of an SJZ65/132 PVC hot cutting pelletizing line supplied by QTech-Machinery for an overseas customer. The line is designed for producing PVC compound granules from PVC powder, additives, stabilizers, fillers, and other formulation materials.

At the beginning of the process, raw materials are loaded into the SRL-Z300/600 high-speed heating and cooling mixer. The mixer completes hot mixing and cooling mixing to prepare a uniform PVC compound before extrusion. The 300 L heating mixer and 600 L cooling mixer help ensure proper material dispersion and stable feeding for the next production step.

After mixing, the prepared PVC compound enters the SJZ65/132 conical twin screw extruder. This extruder is the main machine of the line and is specially designed for PVC plasticizing and compounding. The extruder uses Φ65/132 mm conical twin screws, a 37 kW main motor, and a screw speed range of 1–35 rpm. During operation, the material is plasticized and pushed steadily through the barrel and die head.

The PVC melt is then processed by the die face hot cutting pelletizing system. The hot cutting unit cuts the extruded PVC melt directly at the die face, using Cr12 cutting blades and a 2.2 kW cutter motor controlled by an inverter. This method helps produce uniform PVC compound pellets with stable size and shape.

After pelletizing, the hot PVC pellets enter the pneumatic conveying and cooling system. The line is equipped with a three-stage pneumatic conveying system, including three 3 kW conveying fans and one 1.5 kW drying fan. During conveying, the pellets are cooled and transferred to the cyclone separation silos.

The cyclone separation system separates PVC pellets from the conveying airflow. The line includes three cyclone silos, each with a 500 kg capacity. After separation, the pellets move to the vibrating screen for final classification.

The vibrating screen removes oversized or irregular pellets and helps ensure more consistent final pellet quality. Qualified pellets are then collected into the finished product storage silo, which has a 600 kg capacity. The final PVC granules can be used for PVC cable compounds, soft PVC products, rigid PVC products, PVC pipe materials, PVC profile materials, and other PVC compounding applications.

This video allows customers to see the complete production process, machine layout, testing operation, pelletizing method, conveying system, screening process, and final pellet collection. It is useful for buyers who want to understand how a PVC pelletizing line works before purchasing a complete PVC compounding pelletizing solution.
Please Note

Every Line Is Voltage And Standard Configured

The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.

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04 / Buyer Questions

Questions This Video Answers

If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.

What production line is shown in this video?

This video shows the SJZ65/132 PVC hot cutting pelletizing line, including material mixing, conical twin screw extrusion, die face hot cutting, pneumatic conveying, cyclone separation, screening, and final pellet storage.

What materials can this PVC pelletizing line process?

This line is suitable for PVC compound materials, including soft PVC, rigid PVC, PVC cable compounds, PVC pipe materials, PVC profile materials, and other PVC granule applications.

What is the output capacity of the SJZ65/132 extruder?

The SJZ65/132 conical twin screw extruder has an estimated output capacity of 230–260 kg/h, depending on the PVC formula and production conditions.

What mixer is used before extrusion?

The line uses an SRL-Z300/600 high-speed heating and cooling mixer, with a 300 L heating mixer and a 600 L cooling mixer, for preparing PVC powder, additives, stabilizers, and fillers before extrusion.

How are the PVC pellets cut?

The PVC melt is cut by a die face hot cutting system. The cutting unit uses 2 Cr12 tool steel blades and a 2.2 kW cutter motor with inverter speed control to produce uniform PVC pellets.

How are the pellets conveyed and cooled after cutting?

After hot cutting, the pellets are transferred and cooled through a three-stage pneumatic conveying system, equipped with three 3 kW conveying fans and cyclone separation silos.

What is the function of the cyclone separation silos?

The cyclone silos separate PVC pellets from the conveying airflow, helping stabilize material transfer before final screening and storage.

Is there a screening process before final collection?

Yes. The line includes a 2.5 m vibrating screen to classify pellets and remove oversized or irregular granules before they enter the finished product silo.

What is the capacity of the finished product silo?

The finished product storage silo has a capacity of 600 kg, used for collecting final PVC compound pellets after screening.

Why should customers watch this video before purchasing?

The video helps customers inspect the real machine layout, working process, production flow, pelletizing method, conveying system, and final pellet handling before choosing a PVC pelletizing line.

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05 / Equipment Shown

Machines In This Video

Model ranges, output in kg/h, and configuration options on the product pages.

Main Machine

Plastic Crusher, Pulverizer & PVC Pelletizing Line

Full specifications, model comparison, and voltage options on the product page.

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Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Machinery Sales, QTech Machinery

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Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

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