Machine Testing

12 Component Gravimetric Dosing System for Plastic Color Powder

This video demonstrates the 12 Component Gravimetric Dosing System by QTech-Machinery, highlighting its key features and operation. Designed for accurate batching of plastic color powder, additives, and PVC raw materials, the system ensures high precision, efficiency,...

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12 Component Gravimetric Dosing System for Plastic Color Powder
Video Details
Runtime
0:47
Machine
12 Component Gravimetric Dosing System for Plastic Color Powder
Focus
Gravimetric Dosing System
Region
Global
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01 / What You Will See

In This Video

This video demonstrates the 12 Component Gravimetric Dosing System by QTech-Machinery, highlighting its key features and operation. Designed for accurate batching of plastic color powder, additives, and PVC raw materials, the system ensures high precision, efficiency, and stable production performance. Watch to learn how this advanced solution simplifies dosing for the plastic industry.

  • Precise Dosing: The video demonstrates how the system achieves high accuracy (±1g) in batching plastic color powder and additives.
  • Efficient Operation: Highlights servo-controlled screw feeding and PLC automation for faster and smoother production.
  • Customizable Design: Showcases the flexible configuration of 12 hoppers, suitable for various materials and production requirements.
  • User-Friendly Interface: Explains the touch screen control for easy recipe management and quick changeovers.
  • Reliable Performance: Features anti-bridge mechanisms and dust collection for stable and clean operation.
Technical Points Shown
  • Testing: Demonstrates the system's precise weighing accuracy (±1g) during test runs with various material batches.
  • Production: Shows the seamless integration of 12 hoppers, enabling simultaneous dosing of multiple materials for plastic production.
  • Inspection: Highlights the quality control process, including checks on hopper discharge, servo screw feeding, and weighing stability.
  • Operation: Explains the PLC touch screen interface for recipe storage, real-time monitoring, and easy adjustments during production.
  • Integration: Displays how the system connects with existing production lines, ensuring compatibility and smooth workflow integration.

Process Stages Shown

Material Trial Weighing Calibration Batching Control Test

Materials Covered

Other material PE/HDPE PVC
02 / Machine Data

Specifications In This Video

Configuration points shown or mentioned in the footage.

Machine specifications shown in this video
Parameter Value
Number of Components 12 12 independent hoppers for different materials
Hopper Capacity 10L (6 hoppers), 20L (6 hoppers) Suitable for small-dose materials like color powder and additives
Dosing Accuracy ±1g Ensures precise material batching for consistent production
Feeding Type Servo-controlled screw feeding Stable and accurate material dosing
Control System PLC with 15-inch touch screen Allows easy recipe storage and quick changeover
Power Consumption Installed power: 15KW; Actual running power: ≤1KW Energy-efficient operation
Material Contact Parts SUS304 stainless steel Durable and easy to clean
Anti-Bridge Features Pneumatic hammer and stirring device Prevents material discharge issues
Dust Collection Dust collector on weighing hopper Ensures cleaner operation
Application Plastic color powder, additives, PVC powder Designed for plastic industry production needs
03 / More Detail

About This Video

12 Component Gravimetric Dosing System for Plastic Color Powder

12 Component Gravimetric Dosing System for Plastic Color Powder

Project Overview

This video showcases a 12 Component Gravimetric Dosing System designed and supplied by QTech-Machinery for an overseas customer. The system is used for accurate batching of plastic color powder, additives, and PVC raw materials, ensuring high precision, efficiency, and ease of operation in plastic production lines.


Key Features of the System

Below is a summary of the key features and configurations of the Multi Component Dosing System:

Feature Details
Number of Components 12 independent material hoppers
Hopper Capacity 6 hoppers with 10L capacity, 6 hoppers with 20L capacity
Material Contact Parts SUS304 stainless steel
Dosing Accuracy ±1g
Feeding Type Servo-controlled screw feeding
Control System PLC with 15-inch touch screen
Power Consumption Installed power: 15KW; Actual running power: ≤1KW
Anti-Bridge Features Pneumatic hammer and stirring device for smooth material discharge
Dust Collection Dust collector installed on weighing hopper top
Application Suitable for plastic color powder, additives, PVC powder, and other small-dose materials

System Benefits

The Servo Screw Gravimetric Dosing Machine combines advanced features to deliver the following benefits:

  • High Accuracy: Precision weighing with ±1g accuracy ensures consistent material dosing.
  • Efficiency: Servo screw feeding and PLC control streamline the batching process.
  • Flexibility: Supports multiple formulas with quick recipe changeover.
  • Ease of Operation: User-friendly touch screen interface and compact design.
  • Reliability: Durable stainless steel material contact parts and anti-bridge mechanisms ensure stable operation.

Customer Results

After installation and commissioning, the customer achieved:

  1. Improved Production Accuracy: The system minimized manual errors and ensured precise dosing for small plastic pipes and profiles.
  2. Enhanced Efficiency: Faster batching and recipe switching increased production speed.
  3. Stable Feeding Process: Anti-bridge features and dust collection reduced material discharge issues.
  4. User-Friendly Operation: The touch screen interface simplified control and monitoring.

Conclusion

The 12 Component Gravimetric Dosing System provided by QTech-Machinery is a reliable and efficient solution for plastic color powder and additive batching. Its high accuracy, servo-controlled feeding, and advanced PLC system make it ideal for the plastic industry, catering to diverse material and production requirements.

For more details and customized solutions, contact QTech-Machinery today!

Video Transcript And Notes
Introduction:

Overview of the system and its application in plastic color powder and additive batching.
Key benefits such as high accuracy, efficiency, and user-friendly operation.
System Features:

Detailed explanation of the 12-hopper configuration, servo-controlled screw feeding, and PLC control system.
Focus on anti-bridge mechanisms, dust collection, and stainless steel material contact parts.
Testing and Operation:

Demonstration of material weighing accuracy (±1g) during test runs.
Step-by-step guide to recipe management and quick changeovers using the touch screen interface.
Integration and Inspection:

Explanation of how the system connects to existing production lines.
Quality control checks for hopper discharge, feeding stability, and weighing performance.
Conclusion:

Summary of the customer’s results, including improved production accuracy, efficiency, and reliability.
Highlighting the system's adaptability for various materials and production needs.
Please Note

Every Line Is Voltage And Standard Configured

The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.

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04 / Buyer Questions

Questions This Video Answers

If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.

What materials can this dosing system handle?

The system is designed for plastic color powder, additives, PVC powder, and other small-dose raw materials commonly used in the plastic industry.

How accurate is the dosing process?

The system achieves a dosing accuracy of ±1g, ensuring precise material batching for consistent production quality.

How many materials can the system batch simultaneously?

The system features 12 independent hoppers, allowing simultaneous batching of up to 12 different materials.

Is the system easy to operate?

Yes, the system uses a PLC with a 15-inch touch screen interface for easy recipe storage, monitoring, and quick adjustments.

How does the system prevent material bridging or discharge issues?

Each hopper is equipped with pneumatic hammers and stirring devices to ensure smooth material discharge and prevent bridging.

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05 / Equipment Shown

Machines In This Video

Model ranges, output in kg/h, and configuration options on the product pages.

Main Machine

Plastic Material Weighing & Batching System

Full specifications, model comparison, and voltage options on the product page.

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Keep Watching

Related Videos

More footage from our workshop, machine testing, packing, and installation reference.

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Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

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Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

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