Extrusion Line Application Global

PPR Pipe Extrusion Line: Advanced Manufacturing Solution by QTech-Machinery

In mid-2025, QTech-Machinery was commissioned to develop a highly efficient PPR pipe extrusion line for a prominent client seeking to enhance their production capabilities in the plumbing industry. The project aimed to deliver a cutting-edge solution...

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01 / Background

Project Overview

In mid-2025, QTech-Machinery was commissioned to develop a highly efficient PPR pipe extrusion line for a prominent client seeking to enhance their production capabilities in the plumbing industry. The project aimed to deliver a cutting-edge solution that could handle pipe diameters ranging from 20mm to 110mm, ensuring high-quality output and operational efficiency.

PPR Pipe Extrusion Line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Agricultural Irrigation, Cable Protection, Construction and Infrastructure, Industrial Applications, Industrial straw production, Municipal Engineering, Natural Gas Distribution
Material
PP, PPR
Project Videos
1 on this page
Project Photos
25 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

PPR Pipe Extrusion Line: Advanced Manufacturing Solution by QTech-Machinery
Requirement

What The Customer Needed

The client specified several key requirements for the extrusion line:

Versatile Pipe Production: Capable of producing a wide range of pipe diameters (Φ20-Φ110mm).
High Efficiency: Enhanced throughput with minimal energy consumption.
Precision and Quality: Consistent product quality with advanced automation.
Robust Construction: Durable components to ensure long-term reliability.

Solution

What We Supplied

QTech-Machinery customized a comprehensive solution that included:

SJ75/33 Single Screw Extruder: Equipped with a 75mm diameter screw and a 33:1 L/D ratio, featuring optimized BM screw structure for high plasticization and uniform melt.
Color Marking Extruder (SJ25/25): For precise color marking on pipes, enhancing product differentiation.
Advanced Vacuum Calibration and Spray Cooling System: Ensures precise dimensional stability and rapid cooling.
No-Chip Cutting Machine: Provides clean, precise cuts without material loss.
Automated Control System: Integrates Siemens and Schneider components for reliable and efficient operation.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine used for plastic pipe and profile manufacturing Plastic extrusion machine for pipe and profile production in a showroom scene Plastic extrusion machine for manufacturing plastic pipes and profiles in a factory setting Plastic extrusion machine for plastic pipe and profile production in showroom scene Plastic extrusion machine in showroom for pipe and profile manufacturing
Extruder
01

Extruder

Model: SJ75/33
Screw Diameter: 75 mm
Screw L/D Ratio: 33:1
Main Motor Power: 55 KW with Yaskawa inverter for speed control
Heating System: Ceramic heaters with fan cooling, 4.5KW x 6 zones

02

Vacuum Calibration Tank

6 meters, stainless steel construction with dual 4KW vacuum pumps

03

Spray Cooling Tank

6 meters, equipped with a 5.5KW water pump

04

Caterpillar Haul-off (Three-Jaw)

Effective length of 2500mm, adjustable speed from 0.2 to 15 m/min

05

Cutter

Capable of handling pipe diameters from Φ20 to Φ110mm

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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The implementation of this PPR pipe extrusion line resulted in a significant increase in production efficiency, with a 20% reduction in energy consumption and enhanced product quality. The client reported improved operational reliability and reduced maintenance costs, solidifying their market position.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Plastic Pipe Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

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06 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

07 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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