Extrusion Line Application Global

MPP Pipe Extrusion Line: A Comprehensive Case Study by QTech-Machinery

Discover how QTech-Machinery's MPP pipe extrusion line enhances production efficiency and quality with advanced automation and precision engineering.

Chat With Maggie
01 / Background

Project Overview

QTech-Machinery, a renowned manufacturer in the extrusion industry, successfully delivered a state-of-the-art MPP (Modified Polypropylene) pipe extrusion line tailored to meet the specific needs of our client. This case study highlights the project's journey from initial requirements to the final implementation, showcasing our technical expertise and commitment to quality.

MPP Pipe Extrusion Line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Agricultural Irrigation, Cable Protection, Construction and Infrastructure, Industrial Applications, Industrial straw production, Municipal Engineering
Material
MPP
Project Videos
1 on this page
Project Photos
11 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

MPP Pipe Extrusion Line: A Comprehensive Case Study by QTech-Machinery
Requirement

What The Customer Needed

The client required an advanced MPP pipe extrusion line capable of producing pipes with diameters ranging from 110mm to 250mm. The system needed to achieve a production capacity between 150 kg/h and 500 kg/h, maintaining high efficiency and precision. Key requirements included robust automation, energy efficiency, and compatibility with existing infrastructure. The client also prioritized minimal maintenance needs and user-friendly operation to optimize productivity.

Solution

What We Supplied

QTech-Machinery designed a customized extrusion line that exceeded the client's expectations. Our solution incorporated cutting-edge technology with a focus on automation and precision. We utilized a high-speed, high-efficiency single-screw extruder, complemented by a sophisticated control system to ensure optimal performance. The entire setup was engineered to integrate seamlessly with industry 4.0 standards, allowing for real-time monitoring and predictive maintenance.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

Chat With Maggie
03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine used for manufacturing pipes and profiles Plastic extrusion machine for manufacturing plastic pipes and profiles in a showroom scene Plastic extrusion machine used for manufacturing plastic pipe and profile products Plastic extrusion machine for plastic pipe and profile manufacturing in factory scene Plastic extrusion machine for pipe and profile production in showroom scene
SJ60/38 High-Speed Single-Screw Extruder
01

SJ60/38 High-Speed Single-Screw Extruder

Equipped with a 110 kW permanent magnet synchronous servo motor, achieving extrusion outputs of 150-450 kg/h. The extruder features a 60 mm diameter screw with a 38:1 L/D ratio, ensuring superior material processing.

02

Φ110-250mm Three-Layer MPP Pipe Mold

Constructed from high-quality 40Cr material, the mold supports various pipe diameters and ensures uniform wall thickness through its precision design.

03

Vacuum Calibration and Cooling Tank

Includes a 9-meter vacuum tank with dual 5 kW vacuum pumps and a 6-meter spray cooling tank, both constructed from stainless steel for durability and efficiency.

04

Four-Claw Servo Haul-Off Machine

Provides precise pipe traction with four tracks and a maximum pulling force of 10,000 N, driven by servo motors for consistent performance.

05

Ringless Cutting Machine

Features a hydraulic feeding system and a PLC-controlled Siemens system for precise and efficient cutting operations.

1 / 5
Chat With Maggie
04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The implementation of the MPP pipe extrusion line by QTech-Machinery resulted in significant enhancements in production efficiency and product quality. The client experienced a 20% reduction in energy consumption and a marked increase in output consistency. The advanced automation features minimized operational downtime and facilitated seamless integration with the client's existing systems.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

Chat With Maggie
05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

View Product Page

Plastic Pipe Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

View Product Page
06 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

07 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

Tell Us About Your Project

Fields marked are required.

Details stay private No sales spam Maggie replies in person