Extrusion Line Application Global

Medical Catheter Tube Extrusion Line: A QTech-Machinery Success Story

Explore how QTech-Machinery's advanced Medical Catheter Tube Extrusion Line enhanced production efficiency and quality for a leading medical device manufacturer. Discover our innovative solutions tailored for the medical industry.

Chat With Maggie
01 / Background

Project Overview

In the competitive landscape of medical device manufacturing, precision and compliance are non-negotiable. QTech-Machinery was tasked with developing a Medical Catheter Tube Extrusion Line for a leading medical device company. The project required a sophisticated solution that could ensure high precision, efficiency, and adherence to stringent medical standards.

Medical Catheter Tube Extrusion Line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Medical tubing
Material
PP, PVC
Project Videos
1 on this page
Project Photos
15 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

Medical Catheter Tube Extrusion Line: A QTech-Machinery Success Story
Requirement

What The Customer Needed

The client sought an extrusion line that could produce medical catheter tubes with exceptional precision and uniformity. The primary requirements included:
High Precision and Consistency: Ensuring uniform tube dimensions and consistent wall thickness.
Compliance with Medical Standards: Meeting international regulatory standards for medical-grade products.
Efficient Production Capacity: Capable of high throughput to meet growing market demands.
User-Friendly Operations: Simplified control systems for ease of use and maintenance.

Solution

What We Supplied

QTech-Machinery delivered a tailored solution that integrated advanced technology with robust engineering. The extrusion line was designed to offer unmatched precision and operational efficiency. Key features of the solution included:
Sophisticated Control Systems: Utilizing Siemens PLC and HMI for precise control and real-time monitoring.
High-Precision Extruders: Featuring optimized screw designs for superior plasticizing and melt uniformity.
Advanced Cooling and Sizing Units: Ensuring accurate tube dimensions and optimal surface finish.
Automated Cutting and Collection Systems: Minimizing manual intervention and enhancing production efficiency.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

Chat With Maggie
03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine for pipe and profile manufacturing in showroom scene Plastic extrusion machine for manufacturing plastic pipe and profile in showroom scene Plastic extrusion machine for pipe and profile production in a showroom scene
Extruder System
01

Extruder System

Configuration Item: SJ40 Single Screw Extruder
Configuration Details:
Model: SJ40/30
Maximum Output: 0-40KG/H
Screw Diameter Ratio: 30:1
Motor Power: 7.5KW with Yaskawa Inverter
Material: 38CrMoAlA with nitrided and ground surface

02

Cooling System

Configuration Item: 3.5 Meter Stainless Steel Cooling Water Tank
Configuration Details:
Dimensions: 3500×230×235mm
Material: 304 Stainless Steel
Vacuum Pump Power: 1.5KW
Precision Control: Vacuum gauge with manual adjustment

03

Cutting System

Configuration Item: Servo Traction and Cutting Machine with Heating Device
Configuration Details:
Traction Motor Power: 0.75KW Servo Motor
Cutting Motor Power: 1KW Servo Motor
Cutting Method: Rotary cutting with aluminum clamp fixtures

1 / 3
Chat With Maggie
04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The implementation of the Medical Catheter Tube Extrusion Line resulted in a 20% increase in production efficiency and a significant improvement in product quality. The client achieved consistent compliance with international medical standards, enhancing their reputation in the medical device market.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

Chat With Maggie
05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

View Product Page

Plastic Pipe Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

View Product Page
06 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

07 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

Tell Us About Your Project

Fields marked are required.

Details stay private No sales spam Maggie replies in person