Extrusion Line Application Global

Customer Case: Φ20–Φ110mm PE Pipe Extrusion Line Project

QTech-machinery supplied a complete Φ20–Φ110mm PE pipe extrusion line for an overseas customer. The line is designed for producing PE pipes in multiple sizes with stable output, reliable performance, and efficient operation.

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01 / Background

Project Overview

QTech-machinery supplied a complete Φ20–Φ110mm PE pipe extrusion line for an overseas customer. The line is designed for producing PE pipes in multiple sizes with stable output, reliable performance, and efficient operation.

Customer Case: Φ20–Φ110mm PE Pipe Extrusion Line Project

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Agricultural Irrigation, Cable Protection, Construction and Infrastructure, Industrial Applications, Industrial straw production, Municipal Engineering
Material
PE/HDPE, PP, PPR
Project Videos
1 on this page
Project Photos
8 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

Customer Case: Φ20–Φ110mm PE Pipe Extrusion Line Project
Requirement

What The Customer Needed

The customer needed a production line for Φ20–Φ110mm PE pipes with an output of 150–320kg/h, accurate pipe weight control, smooth pipe forming, and easy operation.

The customer also needed the production line to support different pipe specifications, including:
20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 75mm, 90mm, and 110mm

Solution

What We Supplied

QTech-machinery provided a complete PE pipe production solution, including automatic feeding, drying, extrusion, meter weight control, mould, vacuum calibration, spray cooling, servo haul-off, chipless cutting, and pipe stacking systems.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine for HDPE pipe production with automatic feeding and drying system in showroom Plastic extrusion machine for plastic pipe and profile manufacturing in showroom setting Plastic extrusion machine used for plastic pipe and profile manufacturing Plastic extrusion machine for manufacturing plastic pipes and profiles in a showroom scene Plastic extrusion machine for plastic pipe and profile production in factory showroom Plastic extrusion machine for pipe and profile manufacturing in showroom scene Plastic extrusion machine in showroom for pipe and profile manufacturing Plastic extrusion machine for plastic pipe and profile production in showroom scene Plastic extrusion machine for HDPE pipe and profile production in showroom scene Plastic extrusion machine used for HDPE pipe and plastic profile manufacturing Plastic extrusion machine for manufacturing plastic pipes and profiles in a showroom setting
Automatic Feeding and Drying System
01

Automatic Feeding and Drying System

1. QX-800 automatic vacuum loader
Conveying capacity: 450kg/h
Motor power: 1.5kW
2. QX-75 hopper dryer
Loading capacity: 75kg
Heating power: 7.5kW
3. QX-300 automatic vacuum loader
Conveying capacity: 300kg/h
Motor power: 0.75kW
4.QX-50 hopper dryer
Loading capacity: 50kg
Heating power: 6.5kW

02

SJ50/38 High-Efficiency Single Screw Extruder

Extrusion capacity: 150–300kg/h
Motor power: 55kW permanent magnet motor
Screw diameter: 50mm
L/D ratio: 38:1
Screw speed: 0–110rpm
Screw and barrel material: 38CrMoALA with nitriding treatment
Barrel heating zones: 5 zones
Barrel heating power: 27kW
Cooling method: air cooling
Gearbox: high-torque gearbox
Inverter: ABB inverter
Electrical components: Schneider contactors, indicators, and buttons

03

SJ45/33 Single Screw Co-Extruder

Extrusion capacity: 10–50kg/h
Motor power: 15kW
Screw diameter: 45mm
L/D ratio: 33:1
Screw speed: 0–110rpm
Barrel heating zones: 4 zones
Barrel heating power: 12kW
Cooling method: air cooling
Gearbox: Guomao gearbox
Inverter: ABB inverter

04

Meter Weight Control System

Delta 10-inch touch screen
Delta PLC control
Stainless steel weighing hoppers with support frame
Omron relay
Omron encoder
Toledo weighing sensor
Movable control cabinet

05

SJ25/25 Color Line Co-Extruder

Extrusion capacity: 1–5kg/h
Motor power: 1.5kW
Screw diameter: 25mm
L/D ratio: 25:1
Screw speed: 0–20rpm
Barrel heating zones: 2 zones
Heating power: 3kW
Temperature range: 50–200℃
Inverter: Jiale inverter
Electrical components: Schneider

06

Φ20–Φ110mm Three-Layer High-Speed PE Pipe Mould

Mould material: 40Cr
Mandrel material: 40Cr
Sizing sleeve material: high-quality wear-resistant copper
Sizing sleeve cooling: water-cooled aluminum jacket
Heating method: mica heater

07

9-Meter Vacuum Calibration Tank

Applicable pipe diameter: Φ20–Φ110mm
Vacuum pump power: 4kW × 2
Water pump power: 4kW × 2
Cooling method: spray cooling
Spray pipes: 4 lines
Tank length: 9000mm
Tank material: stainless steel
Center height: 1000±50mm
Includes high-level water tank

08

6-Meter Spray Cooling Tanks

Applicable pipe diameter: Φ20–Φ110mm
Water pump power: 4kW × 1
Cooling method: spray cooling
Spray pipes: 4 lines
Tank length: 6000mm
Tank material: stainless steel
Water pump: domestic famous brand

09

Three-Caterpillar Servo Haul-Off Machine

Applicable pipe diameter: Φ20–Φ110mm
Number of caterpillars: 3
Haul-off frame length: 2600mm
Maximum traction force: 10000N
Haul-off speed: 0.1–25m/min
Haul-off motor: 1.5kW servo motor × 3
Clamping method: pneumatic clamping
Air pressure: 0.6MPa
Servo control system for precise speed adjustment

10

High-Speed Chipless Cutting Machine

Applicable pipe diameter: Φ20–Φ110mm
Maximum cutting thickness: 8mm
Blade diameter: 60mm
Motor power: 1.5kW
Speed: 960r/min
Servo-controlled cutting stroke
Worktable moving stroke: 1200mm
PLC control system: Siemens
Touch screen: MCGS display screen

11

Pipe Stacker

Applicable pipe diameter: Φ20–Φ110mm
Length: 4000mm
Stacker type: turnover type
Turnover plate material: stainless steel
Center height: 1000±50mm

1 / 11
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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

After installation and commissioning, the production line achieved stable operation and met the customer’s requirements for pipe quality, output, and production efficiency.

The customer benefited from:
Stable production capacity of 150–320kg/h
Complete pipe size coverage from 20mm to 110mm
Accurate pipe weight control
Smooth pipe surface and reliable forming quality
Efficient cooling, hauling, and chipless cutting
Reduced material waste and improved production consistency
Easy operation through PLC and touch screen control
Long-term technical support from QTech-Machinery

This project demonstrates QTech-Machinery’s capability to provide complete PE pipe extrusion line solutions for global customers, from equipment design and manufacturing to installation, commissioning, and after-sales support.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Plastic Pipe Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

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06 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

07 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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