Extrusion Line Application Global

110-315 PVC Pipe Extrusion Line: A Comprehensive Client Case Study

Explore how QTech-Machinery revolutionized PVC pipe production with their advanced 110-315mm extrusion line, delivering unmatched efficiency, quality, and innovation.

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01 / Background

Project Overview

In the competitive landscape of the piping industry, manufacturers are constantly seeking innovative solutions to enhance production capabilities and meet growing market demands. Our client, a prominent manufacturer, required a cutting-edge extrusion line capable of producing PVC pipes with diameters ranging from 110mm to 315mm. The goal was to ensure high-quality output, operational efficiency, and adherence to international standards.

110-315 PVC Pipe Extrusion Line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Agricultural Irrigation, Construction and Infrastructure, Industrial Applications
Material
PVC
Project Videos
1 on this page
Project Photos
21 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

110-315 PVC Pipe Extrusion Line: A Comprehensive Client Case Study
Requirement

What The Customer Needed

The client needed an extrusion line that could seamlessly integrate into their existing operations while offering enhanced production efficiency and product quality. The solution had to be robust, reliable, and capable of handling increased production volumes without compromising on quality. Additionally, it was essential to incorporate advanced technology to reduce operational costs and downtime.

Solution

What We Supplied

QTech-Machinery delivered an advanced 110-315mm PVC pipe extrusion line, meticulously engineered to optimize every aspect of the production process. This state-of-the-art solution integrates cutting-edge technology and robust construction materials to ensure durability, reliability, and superior performance. The extrusion line is designed to exceed industry standards, providing the client with a competitive edge in the market.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine in factory for pipe and profile manufacturing Plastic extrusion machine in factory scene for pipe and profile manufacturing Plastic extrusion machine for manufacturing plastic pipes and profiles in factory setting Plastic extrusion machine for plastic pipe and profile production in factory setting Plastic extrusion machine in showroom for pipe and profile manufacturing Plastic extrusion machine for pipe and profile production in showroom scene
Extruder
01

Extruder

Model: SJSZ80/156 Conical Twin-Screw Extruder
Production Capacity: 300-650kg/h
Main Motor: 55KW Siemens motor with ABB inverter for precision control
Screw Material: 38CrMoAlA with nitrided surface for enhanced durability
Heating System: 36KW cast aluminum heaters with cooling fans

02

Calibration Tank

Length: 8 meters
Material: 5mm stainless steel
Cooling System: Dual-loop water supply with RKC temperature control
Vacuum Pumps: 5.5KW and 4.5KW Ningbo Fangli pumps

03

Haul-Off Machine

Type: 110-315 Caterpillar four-claw haul-off
Drive: Servo-driven for precise control
Maximum Traction Force: 28000 N

04

Cutting Machine

Type: 315 PVC Pipe Circular Chipless Cutting Machine
Motor: 4KW Inovance servo motor
Features: Integrated chamfering device for clean cuts

05

Belling Machine

Compatibility: R-type and U-type sockets
Heating Method: Electric heating with air cooling
Control System: Siemens PLC for precise operation

06

Mixing Units

Models: SRL500-1000 and SRL800-2000 High-Speed Mixers
Materials: 304 stainless steel for durability
Capacity: 500L and 800L for hot mixing; 1000L and 2000L for cold mixing

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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The implementation of this extrusion line resulted in a significant increase in production efficiency and product quality. The client experienced a notable reduction in operational costs and downtime, alongside an enhanced ability to meet diverse market demands with superior PVC pipes. The advanced machinery and meticulous design provided a competitive edge in the market, positioning the client for ongoing success.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

06 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

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