Extrusion Line Application Global

110-315 HDPE Pipe Extrusion Line: A Case Study

Discover how QTech-Machinery delivered a high-performance 110-315mm HDPE pipe extrusion line to Chonzhou's Jamay Pipe Industry, enhancing production efficiency and quality.

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01 / Background

Project Overview

In September 2023, QTech-Machinery successfully delivered a state-of-the-art 110-315mm HDPE pipe extrusion line to Chonzhou's Jamay Pipe Industry Co., Ltd. This project highlights our commitment to providing advanced machinery solutions tailored to meet specific industrial needs. Our client required a robust and efficient system capable of producing high-quality polyethylene pipes with stringent specifications.

110-315 HDPE Pipe Extrusion Line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Agricultural Irrigation, Construction and Infrastructure, Industrial Applications
Material
PE/HDPE
Project Videos
1 on this page
Project Photos
13 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

110-315 HDPE Pipe Extrusion Line: A Case Study
Requirement

What The Customer Needed

Chonzhou's Jamay Pipe Industry sought an extrusion line that could handle pipe diameters ranging from 110mm to 315mm. The system needed to support a production capacity of 350-650 kg/h and operate efficiently under a three-phase 380V/50Hz power supply. Additionally, the client required a solution that ensured operational reliability, ease of maintenance, and compliance with safety and environmental standards.

Solution

What We Supplied

QTech-Machinery designed and delivered a comprehensive solution that met all project requirements. The extrusion line featured advanced automation and control systems, including a high-speed single-screw extruder and a dual-layer weight control system. Our team ensured seamless integration of all components, providing a turnkey solution that minimized installation time and maximized operational efficiency.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine used for plastic pipe and profile manufacturing in a showroom scene Plastic extrusion machine in showroom for pipe and profile manufacturing Plastic extrusion machine for manufacturing plastic pipes and profiles in a showroom scene Plastic extrusion machine in showroom for pipe and profile manufacturing Plastic extrusion machine used for HDPE pipe and plastic profile manufacturing
Extrusion System
01

Extrusion System

SJ75/38 High-Speed Single Screw Extruder: 300-600 kg/h output, 160 kW motor, 38:1 L/D ratio.
SJ50/33 Single Screw Extruder: 30-80 kg/h output, 22 kW motor, 33:1 L/D ratio.

02

Auxiliary Equipment

QX-900 Automatic Vacuum Feeding System: 900 kg/h capacity.
QX-150 Hopper Dryer: 150 kg capacity, 7.5 kW heating power.

03

Control Systems

Delta PLC and 7-inch Touch Screen: Ensures precise control and monitoring.
ABB and Yaskawa Inverters: Provides efficient and reliable speed control.

04

Cooling and Calibration

110-315mm Vacuum Calibration Tank: 9 meters in length, equipped with elliptical calibrator.
Spray Cooling Tanks: Two 8-meter units with stainless steel spray pipes and nylon nozzles.

05

Cutting and Haul-off

110-315mm Servo Motor Haul-off Machine: Four-track system with pneumatic clamping.
Chipless Cutting Machine: Hydraulic feed, custom blades, 2.2 kW motor.

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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The delivered extrusion line exceeded client expectations, achieving high precision and consistent quality in pipe production. The system's automation capabilities reduced labor costs and increased productivity, while its robust design minimized downtime and maintenance needs. The project was completed on time and within budget, reinforcing QTech-Machinery's reputation as a leader in extrusion technology solutions.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Plastic Pipe Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

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06 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

07 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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