Extrusion Line Application Asia-Pacific

PVC Pelletizing Extrusion Line: A QTech-Machinery Success Story

In a strategic collaboration with a leading power technology company, QTech-Machinery successfully delivered a state-of-the-art PVC pelletizing extrusion line. This project showcases our commitment to providing customized solutions that meet specific industry needs, ensuring efficient production...

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01 / Background

Project Overview

In a strategic collaboration with a leading power technology company, QTech-Machinery successfully delivered a state-of-the-art PVC pelletizing extrusion line. This project showcases our commitment to providing customized solutions that meet specific industry needs, ensuring efficient production and superior quality.

PVC Pelletizing Extrusion Line

Project Data
Region
Asia-Pacific
Project Type
Extrusion Line Application
Product Category
Plastic Pulverizing & Pelletizing Making Machine
Application
Agricultural Irrigation, Construction and Infrastructure, Industrial Applications
Material
PVC
Project Videos
1 on this page
Project Photos
17 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

PVC Pelletizing Extrusion Line: A QTech-Machinery Success Story
Requirement

What The Customer Needed

The client, a renowned power technology firm, required an advanced PVC pelletizing extrusion line capable of producing high-quality transparent soft PVC material. The system needed to be highly efficient, with a focus on durability and precision, to support their expanding production demands.

Solution

What We Supplied

QTech-Machinery tailored a comprehensive solution that included the design, manufacture, and installation of a cutting-edge extrusion line. Our team worked closely with the client to ensure all specifications were met, from initial design to final implementation, providing a seamless integration into their existing operations.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine for plastic pipe and profile production in showroom scene Plastic extrusion machine for manufacturing plastic pipes and profiles in a production setting Plastic extrusion machine for manufacturing plastic pipe and profile in showroom scene Plastic extrusion machine in showroom for pipe and profile production Plastic extrusion machine for manufacturing plastic pipes and profiles in a factory setting
SJSZ80/156 Conical Twin-Screw Extruder
01

SJSZ80/156 Conical Twin-Screw Extruder

Screw and Barrel Material: 38CrMoAlA with nitriding treatment for enhanced durability and surface hardness of 800-900HV.
Screw Diameter: Φ80/156mm
Effective Working Length: 1800mm
Screw Speed: 1–37rpm
Main Motor Power: 55KW, equipped with a WN AC motor for optimal performance.
Cooling System: Copper pipe water cooling for the barrel and oil cooling for the screw core.
Heating System: 36KW cast aluminum heaters with four heating zones.

02

Automatic Spiral Feeder

Feeding Motor Power: 1.5KW
Material: Stainless steel for durability and hygiene.

03

PVC Hot Die Face Pelletizing Mold

Material: ZG40Cr, with hard chrome plating for longevity.
Pelletizing Method: Die face hot cutting, featuring three Cr12 tool steel knives.

04

Three-Stage Air Conveying System

Blower Power: 4KW and 3KW fans for efficient material transport.
Material: Stainless steel ducts for corrosion resistance.

05

Forced Air Cooling Vibrating Screen

Vibration Motor: Dual 0.2KW motors for optimal screening efficiency.
Cooling Fan Power: 2.2KW to maintain material integrity during processing.

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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The completed extrusion line exceeded client expectations, offering enhanced productivity and superior product quality. The system's robust design and precise engineering allowed for seamless operation, resulting in significant cost savings and increased output for the client.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Plastic Pulverizing & Pelletizing Line

Full specifications, model comparison, and voltage options on the product page.

View Product Page
06 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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