Extrusion Line Application Global

PE Fuse Beads Small Tube Extrusion Line

A customer needed a reliable production line to manufacture PE small tube beads, commonly used as fuse beads, ironing beads, and DIY craft beads. QTech-Machinery provided a complete PE small tube extrusion line with extrusion, vacuum...

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01 / Background

Project Overview

A customer needed a reliable production line to manufacture PE small tube beads, commonly used as fuse beads, ironing beads, and DIY craft beads.

QTech-Machinery provided a complete PE small tube extrusion line with extrusion, vacuum cooling, servo haul-off, and precision cutting functions.

PE Fuse Beads Small Tube Extrusion Line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Pipe Making Machine
Application
Fuse beads
Material
PE/HDPE
Project Videos
1 on this page
Project Photos
16 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

PE Fuse Beads Small Tube Extrusion Line
Requirement

What The Customer Needed

The customer required a stable and precise production solution for colorful small plastic tube beads, with:

Stable PE extrusion
Uniform tube diameter
Accurate cutting length
Smooth bead surface
Continuous production capability
Easy operation and maintenance

Solution

What We Supplied

QTech-Machinery supplied a complete PE small tube / fuse beads extrusion production line, including:

Automatic vacuum feeding system
Precision single screw extruder
Small tube extrusion mould
Vacuum cooling and sizing water tank
Servo belt haul-off and rotary cutting unit
The line is designed for producing small PE tubes that are cut into uniform fuse beads for craft and educational toy applications.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Plastic extrusion machine for manufacturing plastic pipe and profile in factory setting Plastic extrusion machine in showroom for pipe and profile manufacturing Plastic extrusion machine for manufacturing plastic pipes and profiles in a factory setting Plastic extrusion machine for plastic pipe and profile manufacturing in showroom scene
SJ45/30 Precision Single Screw Extruder
01

SJ45/30 Precision Single Screw Extruder

Extrusion output: 10–40 kg/h
Operation mode: knob and button control
Hopper: stainless steel hopper
Main motor: 11 kW Inovance permanent magnet servo motor
Center height: 1000 ± 50 mm
Screw diameter: 45 mm
L/D ratio: 30:1
Screw speed: 0–90 rpm
Speed control: frequency control
Screw material: 38CrMoALA with nitriding treatment and surface electroplating

02

Precision Small Tube Extrusion Mould

Mould material: S136H with coating treatment
Mandrel material: S136H with coating treatment
Sizing mould material: beryllium copper C17200
Sizing mould cooling method: water cooling

03

6000 mm Vacuum Cooling and Sizing Water Tank

Tank size: 6000 × 230 × 235 mm
Vacuum tank length: 1000 mm
Vacuum tank cover: tempered glass cover
Vacuum tank material: 304 stainless steel, 2 mm thickness
Water tank material: 304 stainless steel, 1.5 mm thickness
Tank inlet: pre-cooling device with regulating valve
Water pump power: 0.75 kW
Silent pump: 1 set
Vacuum pump power: 2.2 kW
Vacuum pump: Taixing Jinhua pump, 1 set

04

Precision Servo Belt Haul-off and Cutting Integrated Machine

Power supply: 380V, 50Hz
Haul-off frame length: 500 mm
Center height: 1000 mm, adjustable
Upper haul-off frame adjustment: handwheel adjustment
Haul-off belt width: 80 mm
Belt color: red
Belt type: multi-fiber wear-resistant belt, flat and soft
Haul-off motor: Inovance 0.75 kW servo motor × 2
Reducer: planetary helical gear reducer × 2
Table plate thickness: 10 mm

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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The complete PE fuse beads extrusion line was successfully tested and delivered to the overseas customer. The production line provided stable extrusion, accurate sizing, smooth haul-off, and precise rotary cutting.

The finished fuse beads achieved:

Uniform bead length
Clean cutting surface
Stable tube diameter
Smooth appearance
Continuous production performance
This project helped the customer establish an efficient production solution for PE fuse beads and DIY craft beads manufacturing.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

View Product Page

Plastic Pipe Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

View Product Page
06 / More Projects

Related Cases

Similar lines we configured, tested, and shipped for other factories.

07 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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