Efficient 110-315 PVC Pipe Extrusion Line: Advanced Manufacturing Solutions

110-315mm PVC Pipe Extrusion Line Video Introduction

This video introduces a complete 110-315mm PVC pipe extrusion line project supplied by QTech-Machinery for a customer in the plastic pipe manufacturing industry. The production line is designed for making high-quality PVC pipes used in agricultural irrigation, construction, infrastructure and industrial applications.

Through the video, visitors can get a clear view of the extrusion line layout, main machine configuration, downstream equipment and practical production features. It also shows how QTech-Machinery configures a PVC pipe production solution according to the customer’s target pipe diameter range, output requirement, raw material, local voltage and factory conditions.

Project Background

Customer Requirement

The customer needed a reliable PVC pipe extrusion line capable of producing pipes from 110mm to 315mm. The line had to support stable production, high output, good pipe quality and easy integration into the customer’s existing manufacturing system.

The key requirements included:

• Production of PVC pipes from 110mm to 315mm
• Stable and efficient extrusion performance
• Reliable downstream cooling, hauling, cutting and belling
• Reduced downtime and improved production consistency
• A complete system suitable for industrial-scale pipe manufacturing

QTech-Machinery Solution

QTech-Machinery supplied a complete 110-315mm PVC pipe extrusion line with a conical twin-screw extruder, vacuum calibration tank, caterpillar haul-off machine, chipless cutting machine, belling machine and PVC mixing units.

The line was engineered to improve production efficiency, ensure pipe dimensional accuracy and deliver consistent finished pipe quality.

Key Machine Configuration

	Machine / Section	Specification	Function
Extruder	SJSZ80/156 Conical Twin-Screw Extruder	Plasticizing and extruding PVC material
Production Capacity	300-650kg/h	Supports medium to high output pipe production
Main Motor	55KW Siemens motor with ABB inverter	Provides stable power and precise speed control
Screw Material	38CrMoAlA with nitrided surface	Improves screw durability and wear resistance
Heating System	36KW cast aluminum heaters with cooling fans	Ensures stable barrel temperature control
Calibration Tank	8m length, 5mm stainless steel	Cools and shapes the extruded PVC pipe
Cooling System	Dual-loop water supply with RKC temperature control	Improves cooling efficiency and pipe stability
Vacuum Pumps	5.5KW and 4.5KW Ningbo Fangli pumps	Supports accurate pipe sizing and calibration
Haul-Off Machine	110-315 caterpillar four-claw haul-off	Pulls pipe forward with stable traction
Maximum Traction Force	28000 N	Suitable for large-diameter PVC pipe production
Cutting Machine	315 PVC pipe circular chipless cutter	Provides clean pipe cutting without chips
Cutting Motor	4KW Inovance servo motor	Ensures precise cutting movement
Belling Machine	R-type and U-type socket compatible	Forms pipe sockets for connection
Belling Control	Siemens PLC	Supports accurate and automatic socket forming
Mixing Units	SRL500-1000 and SRL800-2000 mixers	Prepares PVC raw material before extrusion
Mixer Material	304 stainless steel	Durable and suitable for PVC powder mixing

What Visitors Can See in the Video

Complete PVC Pipe Production Flow

The video helps viewers understand the full production process from material preparation to pipe forming, cooling, hauling, cutting and belling. It gives a practical overview of how each machine works together in a complete PVC pipe extrusion line.

Heavy-Duty Extrusion System

The SJSZ80/156 conical twin-screw extruder is shown as the core machine of the line. With a Siemens motor, ABB inverter and nitrided screw, the extruder is configured for stable PVC processing and long-term operation.

Downstream Equipment Integration

The video also highlights the downstream sections, including the vacuum calibration tank, caterpillar haul-off, chipless cutting machine and belling machine. These machines are essential for producing accurate, smooth and ready-to-use PVC pipes.

Customizable Production Line Design

This project demonstrates that each PVC pipe extrusion line can be configured according to buyer requirements. Pipe size range, production capacity, voltage, automation level and downstream equipment can all be adjusted based on the customer’s market and factory layout.

Main Value of This Video

For Buyers

This video gives potential buyers a visual reference before purchasing a similar PVC pipe extrusion line. It helps them understand machine configuration, production capacity and the layout of a complete pipe manufacturing system.

For Engineers

Engineers can use the video to review the connection between the extruder and downstream equipment, including cooling, traction, cutting and belling sections.

For Factory Owners

Factory owners can better evaluate whether this line is suitable for producing PVC pipes used in irrigation, construction, infrastructure and industrial projects.

Application Areas

Why This Project Matters

The 110-315mm PVC pipe extrusion line is a practical example of how QTech-Machinery supports customers with complete plastic pipe manufacturing solutions. The line combines stable extrusion performance, durable machine construction, precise downstream control and flexible configuration options.

Instead of supplying only a single machine, QTech-Machinery provides a complete production system based on the customer’s pipe size, raw material, capacity target and local operating conditions.

Conclusion

This video presents a complete 110-315mm PVC pipe extrusion line configured for reliable, efficient and high-quality PVC pipe production. It shows the main equipment, technical configuration and production value of the line, helping visitors understand how QTech-Machinery designs and supplies customized pipe extrusion solutions for global customers.

For manufacturers planning to produce PVC pipes for agriculture, construction, infrastructure or industrial applications, this project video provides a useful reference for selecting the right extrusion line configuration.