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Plastic Extrusion And Recycling Line Manufacturer
OEM And ODM ·Voltage Configured ·Full Run Test ·Quote In 24h
Plastic Extrusion And Recycling Line Manufacturer
OEM And ODM ·Voltage Configured ·Full Run Test ·Quote In 24h
Join us as we unveil the advanced features and capabilities of our 110-315mm HDPE pipe extrusion line. Designed for efficiency and precision, this cutting-edge machinery is tailored to meet the demands of modern pipe manufacturing. Discover...
Join us as we unveil the advanced features and capabilities of our 110-315mm HDPE pipe extrusion line. Designed for efficiency and precision, this cutting-edge machinery is tailored to meet the demands of modern pipe manufacturing. Discover how QTech-Machinery's innovative solutions can enhance your production processes, ensuring high-quality output and operational excellence.
Process Stages Shown
Materials Covered
Configuration points shown or mentioned in the footage.
| Parameter | Value |
|---|---|
| Extrusion System | Includes a high-speed SJ75/38 single-screw extruder with a capacity of 300-600 kg/h and a SJ50/33 single-screw extruder for smaller outputs. This configuration allows for flexibility in production, accommodating various pipe sizes and ensuring efficient output. |
| Control Systems | Integrated with Delta PLC and ABB inverters. These systems provide precise control and seamless operation across all components, enhancing overall system reliability and efficiency. |
| Cooling and Calibration | Features a 9-meter vacuum calibration tank and dual 8-meter spray cooling tanks. Designed to maintain consistent quality and precision in pipe dimensions, ensuring high-quality end products. |
| Cutting and Haul-off | Equipped with a servo motor haul-off machine and a chipless cutting system. Offers efficient and smooth processing of pipes, reducing material waste and enhancing production speed without compromising quality. |
This video introduces a complete 110-315mm HDPE pipe extrusion line delivered by QTech-Machinery for Chonzhou's Jamay Pipe Industry Co., Ltd. The project was designed to produce high-quality PE/HDPE pipes for agricultural irrigation, construction, infrastructure and industrial applications.
Through this video, viewers can understand the full production line layout, including raw material feeding, drying, extrusion, co-extrusion, vacuum calibration, spray cooling, haul-off and chipless cutting. It also shows how QTech-Machinery configures a complete pipe production solution according to the customer’s pipe diameter range, output target, material, power supply and production requirements.
The customer required a robust and efficient HDPE pipe extrusion line capable of producing pipes from 110mm to 315mm. The system needed to deliver stable output, consistent pipe quality and reliable operation under a three-phase 380V/50Hz power supply.
Key requirements included:
QTech-Machinery supplied a complete turnkey HDPE pipe extrusion line featuring a high-speed single-screw extruder, auxiliary co-extruder, automatic vacuum feeding system, hopper dryer, PLC control system, vacuum calibration tank, spray cooling tanks, servo haul-off machine and chipless cutting machine.
The line was engineered to support efficient PE/HDPE processing, stable dimensional control and reliable downstream operation for large-diameter pipe production.
 |
Machine / Section | Specification | Function |
|---|---|---|---|
| Main Extruder | SJ75/38 High-Speed Single Screw Extruder | Main plasticizing and extrusion for PE/HDPE pipe | |
| Main Extruder Output | 300-600 kg/h | Supports high-capacity pipe production | |
| Main Motor Power | 160 kW | Provides strong extrusion power | |
| Screw L/D Ratio | 38:1 | Improves plasticizing efficiency and stable output | |
| Auxiliary Extruder | SJ50/33 Single Screw Extruder | Supports co-extrusion or marking layer production | |
| Auxiliary Extruder Output | 30-80 kg/h | Suitable for auxiliary layer or marking strip | |
| Auxiliary Motor Power | 22 kW | Provides stable auxiliary extrusion power | |
| Auxiliary Screw L/D Ratio | 33:1 | Supports reliable material plasticizing | |
| Feeding System | QX-900 Automatic Vacuum Feeding System | Automatically feeds raw material to the extruder | |
| Feeding Capacity | 900 kg/h | Meets high-output production demand | |
| Hopper Dryer | QX-150 Hopper Dryer | Dries plastic raw material before extrusion | |
| Dryer Capacity | 150 kg | Supports continuous material preparation | |
| Dryer Heating Power | 7.5 kW | Provides drying heat for raw material | |
| PLC Control | Delta PLC with 7-inch touch screen | Enables precise monitoring and operation | |
| Inverters | ABB and Yaskawa inverters | Provides reliable speed control | |
| Calibration Tank | 110-315mm vacuum calibration tank | Sizes and stabilizes HDPE pipe after extrusion | |
| Calibration Tank Length | 9 m | Provides enough vacuum cooling length | |
| Calibrator | Elliptical calibrator | Helps maintain pipe roundness and dimensional accuracy | |
| Spray Cooling Tanks | Two 8 m spray cooling tanks | Further cools and stabilizes pipe shape | |
| Spray System | Stainless steel spray pipes and nylon nozzles | Provides uniform cooling | |
| Haul-Off Machine | 110-315mm servo motor haul-off machine | Pulls pipe steadily through the line | |
| Haul-Off Structure | Four-track system with pneumatic clamping | Ensures strong traction and stable pipe movement | |
| Cutting Machine | Chipless cutting machine | Cuts HDPE pipe cleanly without chips | |
| Cutting Method | Hydraulic feed with custom blades | Supports accurate and clean cutting | |
| Cutting Motor | 2.2 kW | Provides reliable cutting power |
The video shows the complete workflow of a 110-315mm HDPE pipe extrusion line. Viewers can see how raw material is prepared, fed into the extruder, plasticized, shaped through the die, calibrated, cooled, hauled off and cut into finished pipe lengths.
The SJ75/38 high-speed single-screw extruder is the main machine of the line. With a 160 kW motor and 38:1 screw L/D ratio, it is configured for efficient PE/HDPE processing and stable high-output production.
The SJ50/33 auxiliary extruder can support co-extrusion applications such as color marking or auxiliary layers. The automatic vacuum feeding system and hopper dryer help maintain continuous material supply and stable raw material condition before extrusion.
The 9-meter vacuum calibration tank helps shape and stabilize the pipe after extrusion. Two 8-meter spray cooling tanks provide further cooling using stainless steel spray pipes and nylon nozzles, helping ensure pipe roundness, surface quality and dimensional accuracy.
The four-track servo haul-off machine uses pneumatic clamping to provide stable traction for large-diameter pipes. The chipless cutting machine uses hydraulic feed and custom blades to cut pipes cleanly and efficiently without producing chips.
This video gives pipe manufacturers a practical reference for selecting a 110-315mm HDPE pipe extrusion line. It shows the major machine sections and highlights the configuration needed for high-output PE/HDPE pipe production.
Buyers can use the video to understand machine layout, production flow, automation level and downstream configuration before investing in a similar extrusion line.
Engineers and operators can observe the relationship between extrusion, calibration, cooling, haul-off and cutting sections, helping them evaluate installation planning and production operation.
| Application | Description |
|---|---|
| Agricultural Irrigation | HDPE pipes for water delivery and farm irrigation systems |
| Construction | PE/HDPE pipes for building and infrastructure projects |
| Infrastructure | Pipes for municipal water, drainage and utility systems |
| Industrial Applications | HDPE pipe systems for industrial fluid transport |
| Cable Duct | PE pipes for cable protection and underground ducting |
| Custom Item | Available Configuration |
|---|---|
| Pipe Diameter Range | Configured according to customer product requirements |
| Output Capacity | Extruder model selected based on kg/h target |
| Raw Material | PE, HDPE and related formulations |
| Screw Design | Matched to material, output and pipe application |
| Co-Extrusion | Optional auxiliary extruder for marking or multi-layer pipe |
| Cooling Length | Vacuum tank and spray tank length adjusted by pipe size and speed |
| Haul-Off Type | Track quantity and traction force selected by pipe diameter |
| Cutting System | Chipless cutter or other cutting methods available |
| Voltage | Configured according to local electrical standards |
| Control System | PLC, touch screen and inverter options available |
| Factory Layout | Line direction and machine placement customized |
This project demonstrates QTech-Machinery’s capability to deliver a complete, high-performance HDPE pipe extrusion solution for industrial-scale production. The line combines high-speed extrusion, automatic feeding, drying, precise control, vacuum calibration, spray cooling, servo haul-off and chipless cutting into one integrated production system.
It also shows how QTech-Machinery configures each extrusion line according to the buyer’s pipe size, output target, material, voltage and final application, helping customers improve production efficiency and finished pipe quality.
This video presents a complete 110-315mm HDPE pipe extrusion line designed for stable, efficient and high-quality PE/HDPE pipe production. It highlights the main equipment configuration, technical specifications and production workflow, helping visitors understand how QTech-Machinery supports global customers with customized plastic pipe extrusion solutions.
For manufacturers planning to produce HDPE pipes for irrigation, construction, infrastructure, cable duct or industrial applications, this project video provides a useful reference for choosing the right extrusion line configuration and evaluating a turnkey machinery supplier.
The machine in this video is one configuration. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your market.
If your question is not covered here, send it over. Maggie replies with drawings, test footage, or a spare parts list within 24 hours.
The extrusion line is capable of producing between 350-650 kg/h, making it suitable for high-volume manufacturing requirements.
The system integrates automated quality inspection processes and advanced control systems to maintain consistent pipe quality throughout production.
Yes, the line is designed to accommodate a range of pipe diameters from 110mm to 315mm, offering flexibility in production.
The control systems include Delta PLC and ABB inverters, which provide precise control, seamless operation, and real-time monitoring capabilities.
Absolutely. The line features an intuitive user interface that simplifies operation, reducing the learning curve for operators.
Model ranges, output in kg/h, and configuration options on the product pages.
Full specifications, model comparison, and voltage options on the product page.
View Product PageFull specifications, model comparison, and voltage options on the product page.
View Product PageShare your output target in kg/h, product size range in mm, raw material, and destination country. We map every parameter shown here to your project and reply with drawings and a quotation within 24 hours.
More footage from our workshop, machine testing, packing, and installation reference.
Seen a machine that matches what you need, or want a different configuration? Send what you have. Maggie replies personally within 24 hours with real configuration details and a clear next step.
Maggie
Machinery Sales, QTech Machinery
Replies within 24 hoursEvery message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, not a brochure.
Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.
Maggie
Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.
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