Extrusion Line Application Global

PVC Window Profile Extrusion Line: A Case Study by QTech-Machinery

Discover how QTech-Machinery delivered a high-performance PVC window profile extrusion line tailored to meet the client’s production needs. Learn about the advanced configurations, project results, and industry-leading solutions.

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01 / Background

Project Overview

QTech-Machinery, a leading manufacturer specializing in extrusion machinery, successfully delivered a high-performance PVC window profile extrusion line to a valued client. The project aimed to provide a reliable, efficient, and cost-effective solution for producing high-quality PVC profiles, tailored to meet the client's specific requirements.

PVC window profile extrusion line

Project Data
Region
Global
Project Type
Extrusion Line Application
Product Category
Plastic Profile Making Machine
Application
Construction and Infrastructure, Industrial Applications
Material
PVC
Project Videos
1 on this page
Project Photos
13 on this page
02 / What We Solved

Requirement And Solution

What the customer needed to produce, and the line we configured to get there.

PVC Window Profile Extrusion Line: A Case Study by QTech-Machinery
Requirement

What The Customer Needed

The client required an advanced PVC window profile extrusion line capable of:

Production Capacity: Achieving consistent output of 100-250 kg/h.
Material Compatibility: Processing PVC raw materials efficiently.
Operational Efficiency: Reducing downtime and ensuring smooth production processes.
Customizable Design: Machine color and configuration to match the client’s branding and operational environment.
Energy Efficiency: Minimizing power consumption while maintaining peak performance.
Durability: Long-lasting components with minimal maintenance requirements.

Solution

What We Supplied

QTech-Machinery designed and manufactured a complete PVC window profile extrusion line that met and exceeded all client expectations. The solution included:

Customized Design: Machines tailored to the client’s specific operational needs, including adjustable center height (1000 ± 50 mm) and right-to-left operation.
Energy Optimization: Incorporating advanced components such as energy-efficient motors, precision temperature controls, and high-quality materials to ensure consistent performance.
Turnkey Delivery: Comprehensive support covering installation, commissioning, and training to ensure seamless integration into the client’s production facility.

Please Note

Every Line Is Configured To The Buyer Market

This project was built to one set of requirements. Send your target output, raw material, product size range, and local voltage, and our engineers quote the correct screw, die, downstream, and control setup for your own factory.

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03 / Line Data

Key Configuration

The main machine, material handling, control, and downstream setup delivered on this project. Step through each configuration point.

Mixer unit for PVC profile extrusion line with plastic extrusion machine in showroom background Plastic extrusion machine for plastic pipe and profile production in showroom scene Plastic extrusion machine for manufacturing plastic pipes and profiles in a showroom scene Plastic extrusion machine in showroom for pipe and profile manufacturing Cutter for PVC profile extrusion line used with plastic extrusion machine in showroom
SRL300-600 High-Speed Mixer
01

SRL300-600 High-Speed Mixer

Mixing Type: Hot and cold mixing
Volume: Hot mixer: 300 L, Cold mixer: 600 L
Effective Volume: Hot mixer: 200 L, Cold mixer: 350 L
Motor Power: Hot mixer: 55 kW, Cold mixer: 11 kW
Motor Brand: Wannan Motor
Mixer Blade: Balanced 3-piece blades (hot mixer), single-piece blade (cold mixer)
Material: 304 stainless steel inner wall, carbon steel outer wall
Additional Features: Advanced temperature control, efficient cooling system, and durable sealing mechanisms.

02

SJSZ65/132 Conical Twin-Screw Extruder

Production Capacity: 150-250 kg/h
Screw Diameter: Φ65/132 mm
Motor Power: 37 kW (Siemens motor)
Heating Zones: 5 zones for screws, 8 zones for molds
Features: Advanced temperature control, durable gearbox, and reliable performance.

03

Vacuum Cooling Calibration Table

Length: 6 meters
Cooling System: Water-cooled with advanced heat isolation
Vacuum Pump: 5.5 kW × 3 units
Material: 2 mm stainless steel water tank
Features: Efficient cooling and precise calibration.

04

Two-Claw Belt Haul-Off

Motor Power: 1.5 kW × 2 units
Speed: 0.1-5 m/min
Material: Rubber blocks (soft and durable)
Features: Independent drive for upper and lower belts, pneumatic elevation.

05

Saw Blade Lift Cutter

Motor Power: 2.2 kW
Cutting Width: 0-130 mm
Control System: PLC with touch-screen operation
Features: Pneumatic clamping, high-precision cutting.

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04 / From The Floor

Project Photos

Assembly, run testing, control cabinet, packing, and installation shots taken during this project. Tap any photo to enlarge.

Outcome

Project Result

The delivered extrusion line enabled the client to achieve:

Enhanced Productivity: Stable production output of 100-250 kg/h.
Improved Quality: Consistent extrusion performance ensuring high-quality PVC profiles.
Operational Efficiency: Reduced downtime and seamless integration into the production process.
Cost Savings: Energy-efficient components significantly reduced operational costs.
Customer Satisfaction: The client praised the customization, reliability, and technical support provided by QTech-Machinery.

Match This Project

Want The Same Result In Your Own Factory?

Share your output target in kg/h, product size range in mm, raw material, and destination country. We map this configuration to your project and reply with a line layout, drawings, and a quotation within 24 hours.

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05 / Machines Used

Equipment On This Project

Model ranges, output in kg/h, and configuration options on the product pages.

Plastic Extrusion Machine

Full specifications, model comparison, and voltage options on the product page.

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Plastic Profile Extrusion Line

Full specifications, model comparison, and voltage options on the product page.

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06 / Configuration Request

Build A Line Like This With Maggie

This project started with one message about output and material. Send yours and Maggie replies personally within 24 hours with a line configuration and a real quote, not a brochure.

Maggie, machinery sales contact at QTech Machinery

Maggie

Machinery Sales, QTech Machinery

Replies within 24 hours

Every message here reaches me directly. Tell me what you need to produce and I come back with a line configuration and a real quote, based on projects like the one you just read.

Your material, product size range, output target, or a drawing is enough to start. We supply extrusion, pulverizing, pelletizing, and material handling lines to factories and importers across 60+ countries.

Maggie

Sales, Zhangjiagang Qinxiang Machinery Co., Ltd.

Configuration Request

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