PE/ABS Core Pipe Production Line

Product Video

Introduction

Our PE/ABS Core Pipe Production Line is engineered for continuous, small-to-medium diameter core tubes used in film, textile, and paper roll winding, as well as cable sleeves and industrial conduits. With optimized single-screw extrusion, precision die, vacuum sizing & multi-stage cooling, and PLC + HMI automation, the line delivers uniform wall thickness, low ovality, and glossy surface finish at low energy consumption.

Product Features

The PE Core Pipe Production Line is a high-efficiency solution designed for the production of PE core pipes with inner diameters of Φ77mm and Φ152mm. This advanced production line is tailored to meet the needs of industries requiring durable and precise core pipes. Key features include:

• High Efficiency: Offers a production capacity of 100-200kg/h, ensuring optimal performance for medium-scale manufacturing.
• Customizable Design: The machine color and specifications can be customized to meet customer requirements.
• Durable Components: Built with 304 stainless steel, 40Cr forged steel, and other high-quality materials for extended service life.
• Advanced Automation: Equipped with PLC touch-screen controls and servo motor systems for seamless and efficient operation.
• Energy Efficiency: Powered by 75kW permanent magnet synchronous servo motors, ensuring low energy consumption without compromising output.
• Precision Engineering: Features advanced molds, vacuum calibration tanks, and cutting systems for consistent and accurate pipe production.

Applications

The PE Core Pipe Production Line is ideal for manufacturing core pipes used in various industries, including:

• Packaging Industry: Core pipes for film rolls, paper rolls, and textile rolls.
• Construction: Core pipes for protective coverings and insulation materials.
• Industrial Applications: Pipes for cable protection and winding applications.
• Textile Industry: Core pipes for yarn and fabric winding.
• Paper Industry: Durable cores for paper rolls and other related products.

Technical Specifications (customizable)

The PE Core Pipe Production Line is designed with cutting-edge technology to ensure high-quality production and efficiency.

General Specifications

• Production Capacity: 100-200kg/h
• Pipe Diameter Range: Inner diameter Φ77mm, Φ152mm
• Total Installed Power: 170kW
• Voltage Requirements: 380V/50Hz, three-phase
• Operating Direction: Right to left (customizable)
• Operating Environment: Indoor, non-hazardous, humidity ≤85% (non-condensing)

Key Components

1. QX-900 Automatic Vacuum Feeding System
   • Capacity: 900kg/h
   • Motor Power: 1.5kW
2. SJ75/33 High-Speed Single-Screw Extruder
   • Output: 100-200kg/h
   • Motor Power: 75kW permanent magnet synchronous servo motor
   • Screw Diameter: 75mm
   • Screw L/D Ratio: 33:1
3. PE Core Pipe Extrusion Mold
   • Inner Diameter: Φ77mm, Φ152mm
   • Material: 40Cr forged steel
   • Cooling System: Water-cooled aluminum jacket
4. 7m Vacuum Calibration Tank
   • Material: 304 stainless steel
   • Vacuum Pump Power: 5kW
   • Cooling System: Spray cooling with 6 stainless steel pipes
5. Three-Claw Servo Haul-Off Machine
   • Traction Force: 1,200N
   • Traction Speed: 0.2-3m/min
   • Motor Power: 1.5kW servo motor x 3
6. Length-Fixed Chipless Cutter
   • Cutting Diameter: Φ50-200mm
   • Cutting Thickness: Up to 15mm
   • Motor Power: 1.5kW
7. 1-Ton Drying Mixer
   • Capacity: 1,000L
   • Heating Power: 36kW
   • Material: 2mm stainless steel
8. Manual Single-Head Chamfering Machine
   • Motor Power: 2.2kW
   • Chamfering Angle: Adjustable
   • Clamping Method: Pneumatic clamping

Line Configuration

• Extruder: High-torque single-screw, multi-zone temperature control
• Die Head: Core tube die (single layer), stripe/co-extruder optional
• Vacuum Sizing Tank: Stable vacuum, level & temperature control
• Cooling: Multi-stage spray/cascade baths, filtration & UV (optional)
• Haul-Off: Belt/caterpillar type, closed-loop synchronized
• Cutting/Coiling: Fly-knife or chipless cutter; dual-station coiler for small OD
• In-Line Metrology: Laser OD, optional ultrasonic wall, SPC dashboards

Options & Upgrades

• Co-extrusion for color stripes / multi-layer structure
• Gravimetric dosing, melt gear pump, automatic screen changer
• Vision inspection with auto-reject; printer/laser for lot & meter marks
• Central feeding/drying, energy & output dashboards（OPC UA/MQTT/CSV）

Quality & Service

• On-site installation & commissioning; operator training
• Preventive maintenance plan, spare parts list, remote diagnostics
• Layout & utilities consultation for fast ramp-up

Customer Case

FAQ

Q1: Can we run recycled material?
Yes—after a trial with your recipe; output and surface may vary with blend quality.

Q2: How is dimensional accuracy controlled?
Vacuum sizing + online OD/wall gauges (optional) with closed-loop speed control minimize ovality and thickness drift.

Q3: Can you add a stripe for identification?
Yes—add a small co-extruder for color stripes (e.g., product grade/flow direction).

Why Choose Our PE Core Pipe Production Line?

1. Innovative Technology: Incorporates advanced engineering for high-quality and precise pipe production.
2. Customizable Solutions: Tailored to meet specific customer requirements, including pipe dimensions and machine color.
3. Durable Construction: Built from premium materials for longevity and reliability.
4. Energy-Efficient Design: Optimized for reduced power consumption while maintaining high output.
5. Comprehensive Support: Includes free installation, training, and lifetime maintenance services.