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HDPE Pipe Extrusion Line
High-performance HDPE Pipe Extrusion Line for water, gas, and irrigation pipes. Stable output, precise sizing, and energy-efficient manufacturing.
Product Video
HDPE Pipe Extrusion Line – High-Speed PE Pipe Production Machine
Product Overview
Our HDPE Pipe Extrusion Line is engineered for the continuous production of high-quality HDPE and PE pipes used in water supply, gas distribution, agricultural irrigation, and industrial applications. With advanced extrusion technology, precise temperature control, and high-speed calibration systems, this PE Pipe Production Line delivers exceptional dimensional accuracy, smooth surfaces, and long-term performance.
Suitable for pipe diameters from small-scale tubing to large-diameter mains, our HDPE Pipe Manufacturing Equipment offers high output, low energy consumption, and outstanding reliability.
Product Features
The 110-315mm PE Pipe Production Line by Zhangjiagang QX Machinery Co., Ltd. is a high-performance, three-layer co-extrusion system that sets a new benchmark in the production of PE pipes. Engineered with precision and efficiency in mind, this production line offers unparalleled advantages:
- Three-Layer Co-Extrusion Technology: Delivers superior pipe quality with enhanced strength, durability, and uniform wall thickness.
- Wide Pipe Diameter Range: Capable of producing pipes with diameters from Φ110mm to Φ315mm, meeting the diverse needs of various industries.
- High Production Capacity: Achieves a remarkable output of 350-650kg/h, ensuring consistent and efficient production.
- Energy-Efficient Operation: Equipped with permanent magnet servo motors, ABB inverters, and Schneider electrical components for optimized energy consumption.
- Durable Materials: Uses premium-grade 304 stainless steel and 40Cr forged steel for key components, ensuring long-lasting performance and resistance to wear.
- User-Friendly Design: Features advanced touch-screen operation and PLC control systems for seamless operation.
- Customizable Appearance: Machine color can be tailored to meet customer preferences.
Technical Specifications (Customizable)
| Model | Pipe Diameter Range | Extruder Type | Output Capacity | Total Power |
|---|---|---|---|---|
| HDPE-63 | 16–63 mm | SJ-65/33 | 150–200 kg/h | 70 kW |
| HDPE-160 | 50–160 mm | SJ-75/33 | 250–350 kg/h | 110 kW |
| HDPE-315 | 90–315 mm | SJ-90/33 | 450–550 kg/h | 160 kW |
| HDPE-630 | 315–630 mm | SJ-120/33 | 700–900 kg/h | 280 kW |
| HDPE-1200 | 710–1200 mm | SJ-150/33 | 1000–1300 kg/h | 400 kW |
This advanced production line offers a comprehensive set of features and specifications to ensure high-quality output and efficiency.
General Specifications
- Production Capacity: 350-650kg/h
- Pipe Diameter Range: Φ110-Φ315mm
- Total Installed Power: 360kW
- Voltage Requirements: 380V/50Hz, three-phase
- Operating Direction: Right to left (customizable)
- Operating Environment: Indoor, non-hazardous, humidity ≤85% (non-condensing)
Key Components
- QX-900 Automatic Vacuum Feeding System
- Capacity: 900kg/h
- Motor Power: 1.5kW
- SJ75/38 High-Speed Single-Screw Extruder
- Output: 300-600kg/h
- Motor Power: 160kW permanent magnet servo motor
- Screw Diameter: 75mm
- Screw L/D Ratio: 38:1
- Φ110-315mm Three-Layer High-Speed PE Pipe Mold
- Diameter Range: Φ110-315mm
- Material: 40Cr forged steel
- Cooling System: Water-cooled aluminum jacket
- 9m Vacuum Calibration Tank
- Material: SUS304 stainless steel
- Vacuum Pump Power: 5.5kW x 2
- Cooling System: Double-loop spray cooling
- 110-315mm Four-Claw Servo Haul-Off Machine
- Traction Force: 18,000N
- Traction Speed: 0.1-8m/min
- Motor Power: 1.5kW servo motor x 4
- 110-315mm Circular Chipless Cutter
- Cutting Diameter: Φ110-315mm
- Cutting Thickness: Up to 30mm
- Motor Power: 2.2kW
Production Process
Material Feeding → Single Screw Extrusion → Pipe Die Forming → Vacuum Sizing → Multi-Stage Cooling → Haul-off → Cutting → Stacking → Packaging
Applications
The 110-315mm PE Pipe Production Line is designed to produce high-quality PE pipes for a wide range of applications, including:
- Water Supply Systems: Pipes for municipal and industrial water distribution.
- Gas Distribution: High-pressure gas pipelines for residential and industrial use.
- Agricultural Irrigation: Durable pipes for irrigation systems in farming and agriculture.
- Sewage and Drainage Systems: Reliable pipes for wastewater management.
- Industrial Applications: Pipes for chemical processing, oil transportation, and other industrial uses.
- Telecommunication: Protective conduits for underground cables and fiber optics.
Advantages of Our HDPE Pipe Extrusion Line
- High-Speed Production – Optimized screw and die design for maximum output.
- Superior Pipe Quality – Smooth surfaces, uniform wall thickness, and excellent pressure resistance.
- Low Energy Consumption – Efficient heating and drive systems.
- Customizable Configurations – Flexible setups for different pipe diameters and applications.
- Reliable Operation – Heavy-duty design with long service life.
Customer Case
Why Choose Our 110-315mm PE Pipe Production Line?
- Unmatched Innovation: Incorporates advanced three-layer co-extrusion technology for superior pipe quality.
- Comprehensive Support: Offers free installation, operator training, and factory layout design.
- Durable and Reliable: Built with premium materials and components for long-lasting performance.
- Energy Efficiency: Optimized for minimal energy consumption without compromising output.
- Proven Track Record: Trusted by industries worldwide for its reliability and efficiency.
