Address
304 North Cardinal St.
Dorchester Center, MA 02124
Work Hours
Monday to Friday: 7AM - 7PM
Weekend: 10AM - 5PM
QTech-Machinery is a professional manufacturer of industrial batching equipment, dedicated to providing high-precision, high-efficiency small material batching machine solutions for various industrial production fields. Our customized 6-hopper small material batching machine is a high-end intelligent raw material batching system independently developed and produced, integrating precision weighing, automatic feeding, and intelligent control. It perfectly meets the strict requirements of industrial production for raw material proportioning accuracy, efficiency and stability, and is the ideal supporting equipment for upgrading industrial production lines and optimizing raw material batching processes.
Overview
Core Technical Parameters & Batching Performance of the 6-Hopper Batching Machine
Ultra-High Precision & Efficient Batching Core Indexes
As a professional raw material batching machine, the core competitiveness of this 6-hopper equipment lies in its excellent proportioning precision and efficient batching speed. The batching precision of the whole machine reaches about 5 grams, which can realize the ultra-precise proportioning of various industrial auxiliaries, powders, granules and other raw materials, fundamentally avoiding the product quality defects caused by inaccurate raw material ratio.
In terms of batching efficiency, it only takes 300 seconds to complete the proportioning of 20 kg of raw materials, which perfectly matches the continuous production rhythm of industrial production lines. The equipment adopts a screw feeding mode, equipped with a 1.5kw high-power feeding motor, and is matched with Invt frequency converter speed regulation technology. It can realize stepless speed adjustment according to the physical characteristics of different raw materials, ensuring stable, smooth and non-blocking feeding, and effectively improving the overall production efficiency of the workshop.
Energy-Saving Operation & Structural Safety Design
In terms of power configuration, the installed power of the batching machine is 12kw, while the actual operating power is less than 4kw, which achieves the dual effect of energy saving and consumption reduction, and greatly reduces the daily electricity cost of enterprises for raw material batching. The whole machine is made of stainless steel welding, with a bottom plate made of 10mm iron plate and angle iron, with a solid structure and strong bearing capacity, which can ensure the long-term stable and safe operation of the equipment under industrial continuous production conditions.
The equipment is equipped with 6 feeding ports with independent stainless steel covers, which can effectively prevent raw materials from being damp, dusty and polluted during the batching process, and ensure the purity of industrial raw materials. The discharge port of the material rod is specially equipped with a discharge cover, which further avoids raw material leakage in the feeding process and ensures the consistency of batching precision.
High-Quality Configuration & Professional Functional Design of the Batching Machine
World-Class Weighing & Control System Configuration
The raw material batching machine takes precision weighing as the core, and this equipment is equipped with world-class high-precision weighing components: Keli high-precision load cells and matching weighing modules. With high measurement accuracy, strong anti-interference ability and good long-term stability, it is the core technical guarantee for the 5g high precision of the equipment, and can realize real-time and accurate transmission of weighing data to ensure the consistency of each batch of raw material proportioning.
In the intelligent control system, the equipment adopts Siemens PLC as the core control unit, matching Kunlun Tongtai 15-inch touch screen with remote communication function. The operation interface is designed with intuitive graphics and symbols, which is easy to learn and operate. The system can store multiple sets of industrial raw material formulas and switch them at will, without modifying the program, only by setting parameters on the operation panel to adapt to different production needs, which is extremely flexible and convenient.
Professional Functional Devices Solve Industrial Batching Pain Points
Aiming at the common problems of raw material bridging, dust flying, material shortage and leakage in the industrial batching process, the equipment is equipped with a full set of professional functional devices to achieve a one-stop solution:
- Anti-bridging device: Equipped with SC40×250mm push cylinder and GT10 air hammer, which can effectively break the raw material arching and bridging in the hopper, ensure smooth discharge of various raw materials, and avoid production interruption caused by material blockage.
- Intelligent material level monitoring: Adopt Shanghai Sipai level gauge with low material level alarm function, real-time monitoring of the material storage in the 6 hoppers, and timely alarm when the material is insufficient, realizing the intelligent management of raw material storage.
- Integrated dust removal system: Configure 5 sets of dust removal filter elements, air storage tanks and pulse backblow devices for unified dust removal, which solves the dust pollution problem in the batching process of powder raw materials, meets the environmental protection production standards of industrial workshops, and protects the health of operators.
- Special dust remover matching: The independent batching machine dust remover is made of 2mm thick 304 stainless steel, equipped with 2.2kw motor, 4 filter elements and 2 sets of pulse valves, with high dust removal efficiency and long service life.
High-Quality Material & Easy Maintenance Structural Design
The 6 hoppers and augers of the batching machine are made of 2mm thick 304 stainless steel, which has excellent corrosion resistance and wear resistance, and can adapt to the proportioning of various corrosive industrial raw materials. The hopper and auger are connected by flanges, which can be completely disassembled and separated, making the later cleaning and maintenance of the equipment extremely convenient, avoiding cross-contamination caused by raw material residue when switching different batching formulas, and ensuring the purity of raw material proportioning.
The equipment is equipped with an independent vertical electric box, and all electrical components adopt international well-known brands: Schneider contactors, circuit breakers and air switches, Airtac solenoid valves, and gear reduction motors. The high-quality electrical configuration ensures the high reliability and low failure rate of the equipment, and reduces the maintenance cost of enterprises in the later stage.
Core Advantages of Qinxiang 6-Hopper Small Material Batching Machine
High Reliability & Strong Adaptability
Adhering to the product quality as the core, the whole machine adopts international well-known brand components for the key configuration, and the structural design is optimized for industrial production characteristics, with high equipment reliability and long service life. The equipment has a compact overall structure, small floor area and easy installation, which can be perfectly integrated into the existing industrial production line layout of enterprises without large-scale workshop transformation, and is suitable for the raw material batching needs of various small and medium-sized industrial production workshops.
Intelligent Operation & Traceable Production Data
The intelligent touch screen control system not only realizes the free switching of multiple formulas and simple parameter setting, but also has the functions of batching record storage and download. It can record the detailed proportioning data of each batch of raw materials, realize the traceability of industrial production raw material batching data, and meet the enterprise’s production management and quality inspection requirements. The remote communication function of the touch screen also facilitates the remote debugging and maintenance of the equipment by professional technicians, reducing the production downtime caused by equipment maintenance.
Two Exclusive Structural Advantages for Batching Optimization
On the basis of standard configuration, the equipment is upgraded with two exclusive structural advantages to further optimize the batching effect:
- Duckbill type hopper design: The unique duckbill type feeding hopper design is more in line with the manual feeding operation habits of industrial production, which can effectively avoid raw material scattering and accumulation during feeding, improve feeding efficiency and reduce raw material waste.
- Cylinder anti-leakage design: The specially designed cylinder anti-leakage material structure in the screw conveying process can fundamentally eliminate the raw material leakage problem in the conveying process, further ensure the batching precision, and make the equipment cleaning more convenient.
Perfect After-Sales Service & Flexible Cooperation Mode
Short Custom Production Cycle & Door-to-Door Delivery
As a professional customized small material batching machine manufacturer, we can complete the customized production of the equipment within 20-25 days after the customer’s down payment is received, which can quickly meet the equipment update and production line expansion needs of enterprises. The equipment is transported to the customer’s factory by a professional distribution company, and the freight is fully borne by our company, reducing the additional transportation cost of customers.
One-Year Warranty & Lifetime Professional Maintenance
We promise a one-year free warranty and lifetime maintenance service for all batching machine products. After the equipment arrives at the customer’s factory, our professional technical team will arrange on-site installation and debugging within 3 days, and provide free on-site operation and daily maintenance training for the customer’s operators to ensure that the equipment can be put into production as soon as possible. For the equipment failure problems encountered in the later use process, our team will respond in a timely manner and provide on-site maintenance and spare parts replacement services to minimize the impact of equipment failure on enterprise production.
Flexible Payment Methods to Reduce Capital Pressure
In order to reduce the capital operation pressure of enterprises, we provide flexible and diversified payment methods, supporting cash and acceptance bill of exchange payment: the customer pays 30% of the total amount as a deposit after the contract takes effect; pays 60% of the delivery payment before the equipment is shipped, and we arrange the delivery immediately; the remaining 10% of the balance is paid within one week after the equipment installation and debugging are completed and accepted. The reasonable payment cycle is highly matched with the industrial production and operation rhythm of enterprises, realizing a win-win cooperation between the two parties.
Your Reliable Partner for Industrial Batching Equipment
Zhangjiagang Qinxiang Machinery Co., Ltd.(QTech-Machinery) is located in Zhangjiagang City, a famous industrial equipment manufacturing base in China, with a mature R&D, production and after-sales service team, and rich experience in the customization and production of industrial raw material batching machine equipment. Our 6-hopper high-precision small material batching machine is independently optimized and designed according to the actual needs of industrial production raw material proportioning, with the advantages of high precision, high efficiency, energy saving, environmental protection and easy operation.
It is widely applicable to the raw material proportioning of various industrial fields such as rubber, plastic, packaging, and daily chemical products, and has become the preferred equipment for many enterprises to optimize their production line batching processes and improve product quality and production efficiency. We always take customer demand as the guide, provide personalized customized batching equipment solutions for customers, and wholeheartedly create high-quality, high-reliability industrial batching equipment for global industrial customers.
