Micro Dosing Formulation Machine

High-Precision 10-Hopper Micro Dosing Formulation Machine

A next-generation, high-accuracy multi-ingredient batching solution engineered for precise micro-additive control, stable production, and seamless digital integration—ideal for modern factories aiming for zero-defect formulations and scalable automation.

Product Features

Ultra-Precise Weighing and Closed-Loop Control

• Gram-level precision with high-resolution load cells and closed-loop PID algorithms; typical dosing accuracy ±0.1–1 g (material dependent).
• Intelligent correction for flow variability, temperature drift, and vibration; real-time deviation alarms and auto-recalibration.
• Advanced anti-bridging design with micro-vibration and optimized hopper angles ensures smooth discharge for powders and granules.

Premium Materials and Hygiene-Focused Design

• Contact parts in food-grade 304/316 stainless steel; corrosion-resistant, anti-static, and easy to sanitize.
• Sealed hoppers with dust-proof gaskets reduce cross-contamination and airborne particles.
• Wear-resistant gates and modular feeders extend service life under continuous duty.

Digitalization and Smart Manufacturing Ready

• Industrial PLC + HMI architecture with multilingual UI, role-based access, and audit trails.
• Recipe management for up to 500+ formulations, batch traceability, and QR code recipe recall.
• Seamless connectivity to MES/ERP/SCADA via Ethernet/Modbus TCP; optional cloud dashboard and remote diagnostics.

Modular Engineering and Lean Maintenance

• Plug-and-play sensor modules, quick-release hoppers, and tool-less maintenance for minimal downtime.
• Modular 10-hopper layout supports single or parallel dispensing, scalable to future capacity needs.
• Laser-cut chassis and CNC-machined components ensure tight tolerances and repeatable accuracy.

Application Fields

Construction Materials

• Precise dosing of cement additives, pigments, anti-foaming agents, and modifiers in dry-mix mortar, tile adhesives, and waterproof compounds.
• Improves setting consistency, bonding strength, and long-term durability across batches.

Furniture & Woodworking

• Accurate formulation of resins, hardeners, colorants, and fillers for laminates, adhesives, and coatings.
• Reduces material waste and color variance, enhancing panel uniformity and finishing quality.

Automotive & Transportation

• Micro-additive control for rubber compounds, plastic masterbatch, and high-performance composites.
• Supports lightweighting, NVH improvements, and heat/UV-resistant material performance.

Chemicals, Cosmetics & Food Additives

• Controlled dosing of stabilizers, fragrances, vitamins, and functional powders with hygiene compliance.
• Optional CIP-friendly designs and traceable batch records for regulated industries.

Technical Specifications

Core Performance

• Hoppers: 10 independent high-precision micro dosing hoppers
• Dosing Accuracy: ±0.1–1 g (depending on material properties and batch size)
• Batch Size: 1–50 kg per recipe (customizable ranges available)
• Throughput: 300–800 batches/day based on formulation complexity and target accuracy

System Configuration

• Control: Industrial PLC + 7–10″ capacitive HMI touchscreen; multi-language support
• Weighing: High-resolution load cells with digital filtering and anti-vibration logic
• Feeding: Servo/stepper-driven micro-gates/augers; anti-bridging agitation optional
• Data & I/O: Ethernet, USB, Modbus/TCP; optional cloud dashboard and remote service
• Recipe & Security: 500+ recipes, user permissions, audit logs, batch ID traceability

Energy & Utilities

• Power Supply: 220–380V, 50/60Hz (regional configurable)
• Power Consumption: 2–5 kW typical, process-dependent
• Compressed Air: 0.6–0.8 MPa for pneumatic gates and dust seals (if equipped)
• Noise Level: ≤70 dB with damping structure

User Recognition

Market Performance and Customer Feedback

• Widely deployed in building materials, furniture manufacturing, automotive polymers, and specialty chemicals for stable micro-additive control.
• Case Study 1: A dry-mix mortar plant reduced formulation variance by 38% and achieved a 12-month ROI through lower rework and improved field performance.
• Case Study 2: An automotive compounder cut color deviation by 24% and scrap by 20% by adopting high-precision pigment dosing.
• Case Study 3: A wood panel factory shortened changeover time by 30% using rapid recipe switching and batch QR traceability.
• Customer Praise: “Consistent gram-level accuracy, intuitive HMI, easy cleaning, and exceptional uptime”—highlighting strong market competitiveness and reliability.